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Meeting 2021 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing: Materials Design and Alloy Development III -- Super Materials and Extreme Environments
Presentation Title Synchrotron Imaging of the Influence of Oxidation with Powder Age on Cracking Phenomena during Laser Powder Bed Fusion of CM247
Author(s) David T. Rees, Chu Lun Alex Leung, Gowtham Soundarapandiyan, Sebastian Marussi, Saurabh Shah, Robert Atwood, Ben Saunders, Gavin Baxter, Peter D. Lee
On-Site Speaker (Planned) David T. Rees
Abstract Scope Laser powder bed fusion (LBPF) of Ni-based superalloys provides a cost-effective method for the production and repair of low volume components that operate in high-temperature and high-stress environments. Precipitation hardened alloys such as CM247 are highly susceptible to cracking either during processing (hot-, liquation-, and ductility-dip cracking) or during heat-treatment; however, the underlying phenomena behind events causing cracking remains unclear. Both the complex thermal history of LPBF and feedstock composition plays key roles in crack susceptibility. Here, we investigate the effect of different levels of powder oxidation on CM247 powder during LPBF to identify a suitable trade-off between build quality and economic value. To observe crack evolution, we performed high-speed synchrotron X-ray imaging of the LPBF of CM247 powders over a range of processing parameters. Our results inform the extent to which aged powder may be reused, recycled, or scrapped due to high oxygen content.
Proceedings Inclusion? Planned:

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Comparison between In-situ and Ex-situ Mixing of Nanoparticles with a Matrix in Additive Manufacturing of Metal Matrix Composite
A Novel Heat Treatment Design to Overcome Inferior Creep Behaviour of SLM Processed IN738LC Alloy
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Additive Manufacturing and Characterization of High-density Materials for Aerospace Applications
Al-Cu-Zn-Mg Alloy for Additive Manufacturing by Electron Beam Deposition
AM Enabled Super Materials for Extreme Environments Applications
Application of Taguchi, Response Surface, and Artificial Neural Networks for Rapid Optimization of Laser-based Powder-Bed Fusion Process
Architectured Interpenetrating Structures with Tailorable Energy Absorption in Tension
Bulk Single Crystals in Cubic Systems Produced via Electron Beam Melting Additive Manufacturing
Catalytic Inhibition of Metal Dusting by Cu – The Difference of Cast and AM Alloys
Comprehensive Study on Creep Performance of Selective Laser Melted Inconel 718 through Post Heat Treatment and Microstructure-based Modelling
Computational Design and Additive Manufacturing-Enabled Fabrication of Functionally Graded Steel-to-Tungsten Joints for Fusion Energy Applications
Correlating Data from Digital and Virtual Twins of Component Manufacturing via DED
Design and Additive Manufacturing of Hastelloy C22 for Corrosive Environment
Design and Development of Multi-Microlattice Structures for Improved Mechanical Behavior
Design of Novel Fe-based Bulk Metallic Glasses Enabled by Additive Manufacturing
Development of a Rapid Alloy Selection Tool for Rapid Solidification Processing Conditions
Development of High Strength and/or Corrosion-resistant Al Alloys with High Printability
Development of Multi-principle Element Alloys for Oxidation Resistant Coatings Applied with Additive Manufacturing
Exploring the Structure-property Relationships of the Compositionally Graded WxCoCrFeMnNi High-entropy Alloy
High Strength WE43 Microlattices Manufactured by Laser Powder Bed Fusion
Influence of Heat Treatments on the Dynamic Behavior of an Additively Manufactured IN718 Alloy
Introductory Comments: Additive Manufacturing: Materials Design and Alloy Development III -- Super Materials and Extreme Environments
Laser Powder-bed Fusion Austenitic Steels with Superior Creep Resistance
Material Development Using RF Plasma
Mechanical Performance of Additively Manufactured Metallic Tetrahedral Microlattice Structure
Microstructural and Mechanical Characterization of Additively Manufactured Al-Fe-V-Si
Microstructure Evolution of Metallic Alloys under Additive Manufacturing Conditions
Process Development for the Selective Laser Melting of Tungsten Carbide-nickel Matrix Composites
Rapid Exploration of Refractory Complex Concentrated Alloys via Additive Manufacturing and Molecular Dynamics
Reactive Selective Laser Synthesis and Additive Manufacturing of Ultra-high Temperature Ceramics
Solidification Condition and Its Effects on Microstructure in Metal-power Bed Fusion Processes
Structure-property Relationships of Additively Manufactured Ni-Nb Binary Alloys
Synchrotron Imaging of the Influence of Oxidation with Powder Age on Cracking Phenomena during Laser Powder Bed Fusion of CM247
The Mechanisms Behind the Effect of Oxygen on DED AM Ti Alloy Build
Understanding the Corrosion Mechanism of an Equimolar AlCoCrFeNi High-entropy Alloy Additively Manufactured by Electron Beam Melting

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