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Meeting MS&T21: Materials Science & Technology
Symposium Additive Manufacturing of Metals: ICME Gaps: Material Property and Validation Data to Support Certification
Presentation Title Laser Energy Coupling during Metal Additive Manufacturing
Author(s) Brian Simonds
On-Site Speaker (Planned) Brian Simonds
Abstract Scope The entire metal additive manufacturing process – from melting to solidification – is driven by the absorbed laser energy. Therefore, it is a quantity of great importance for multiscale, multiphysics model validation, but also one that is notoriously difficult to measure. At NIST-Boulder, we have implemented a light-scattering, energy balance approach based on integrating sphere radiometry. This has achieved nanosecond resolution; an expanded uncertainty of 1.3 %; and has been implemented on bare plate, metal powder, and during line scans. As this project aims to provide meaningful and complete data for model validation, we have combined absorption measurements with other quantitative real-time assessments of process dynamics. This is exemplified by a recent collaboration with Argonne National Laboratory where simultaneous absorption and high-speed synchrotron x-ray imaging measurements allowed specific melt pool dynamics to be correlated with their quantifiable effect on energy absorption. These efforts, and others, will be presented and discussed.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

An Analysis of the Dislocation Density of Inconel 718 Additive Manufacturing Powder
An ICME Approach for Designing Appropriate Heat Treatments in Additively Manufactured Nitrogen Atomized 17-4PH Stainless Steel
Capturing and Analyzing In-situ Data within the Directed Energy Deposition Process with DEDSmart
CFD Modelling for AM Processes
Critical Issues and Gaps in Testing and Characterization Data for Computational Materials in Qualification and Certification of Additively Manufactured Metallic Materials
Determining Data Requirements to Quantify Porosity in the Laser Powder Bed Fusion Process
Enabling Quality Assurance by Completing the Process-Property-Performance Paradigm for Additive Manufacturing
Experimental and Numerical Investigation of Pressureless Sintering for Binder Jetted Metal Parts
High Temperature Material Properties Measurement Capabilities of the NASA MSFC Electrostatic Levitation (ESL) Laboratory
High Temperature Material Property Data and Challenges to Thermal Process Model Predictions and In-Situ/Ex-Situ Measurements for Metallic Additive Manufacturing
ICME Gap Analysis for Materials Design and Process Optimization in Additive Manufacturing
ICME Gaps for Additive Manufacturing of Metals
Laser Energy Coupling during Metal Additive Manufacturing
Lessons Learned from Calibration and Validation of Process Models for Laser Powder Bed Fusion
Methods for Improved Part-scale Thermal Process Simulations in Laser Powder Bed Fusion
On Scan Path Knowledge for Model Informed Process Planning and Material Quality Predictions
Phase Field Informed Monte Carlo Texture Evolution Models for Additive Manufacturing Microstructure Simulation and the Need for Experimental Grain Competition Data
Predicting Melt Properties Using Atomistic Simulations with a Highly Accurate Physically Informed Neural Network Interatomic Potential
Providing a Rigorous Measurement Foundation for Modeling-Informed Qualification and Certification of Metal AM Components
Transferability of Terrestrial Development of Metal Additive to Extraterrestrial Applications

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