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Meeting 2024 TMS Annual Meeting & Exhibition
Symposium Frontiers of Materials Award Symposium: Novel Ceramics Processes for Nuclear Applications
Presentation Title Flash Sintering, A Novel Technique, for Manufacturing Surrogate and Active Nuclear Materials
Author(s) Carolyn Grimley, Samira Bostanchi, Robert Harrison, Dave Goddard, Nicholas Barron, Christopher Green, David Pearmain, Jonathan Morgan, Zhao Zhang
On-Site Speaker (Planned) Zhao Zhang
Abstract Scope This project, conducted through a collaboration between National Nuclear Laboratory (NNL), Lucideon, University of Manchester & Orano, demonstrated a novel flash sintering technology to fabricate dense uranium dioxide (UO2) pellets. The use of unique non-linear control software, developed by Lucideon, has shown to be vital in controlling the flash process and ensuring homogeneous/consistent microstructures. The development started under the Advanced-Fuel-Cycle-Programme (AFCP), whereby flash sintering parameters where optimised to reliably produce homogeneously 96% dense 12.5mm diameter CeO2 pellets. Theoretical densities of 94 - 96% were then achieved on active-material green bodies (UO2) ranging from 6.7-14.1 mm diameter. An assessment was carried out for the industrial scale-up of the technology, based on modifying existing continuous sintering furnaces currently used by Orano. This concluded that for large disposal MOX pellets, the throughput could be increased by over 70% through flash sintering technology with conservative estimates.
Proceedings Inclusion? Planned: None Selected
Keywords Other,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advancing the Manufacture of Full Length SiGAŽ Cladding
Ceramic Composite Moderators for Small Modular Reactors
Development of Next-Generation Silicon Carbide Composites for Nuclear Energy
Flash Sintering, A Novel Technique, for Manufacturing Surrogate and Active Nuclear Materials

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