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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing of Refractory Metallic Materials
Presentation Title Microstructure and Mechanical Properties of Laser Powder Bed Fusion Processed FS-85 Alloy
Author(s) Advika Chesetti, Tirthesh Ingale, Sarang Saji, Shanmukha Guraja, Narendra B Dahotre, Rajarshi Banerjee
On-Site Speaker (Planned) Advika Chesetti
Abstract Scope Refractory metals are attractive candidates for high temperature structural applications, and with the advent of additive manufacturing (AM), there is renewed thrust towards the fabrication of refractory metal alloys via fusion-based approaches. However, the inherent far-from equilibrium thermo-kinetic conditions of AM processing present challenges. This study focuses on AM processing of a solid solution strengthened Nb-based FS85 alloy (Nb-28Ta-10W-1Zr wt%) using the LPBF technique, as well as post-AM processing effects. The influence of the substructure and zirconium oxides on the mechanical properties in LPBF printed, stress-relieved, and HIP’ed conditions are assessed. The results indicate that as-printed FS-85 is brittle at room temperature under tension but demonstrates high yield strength (~480-500 MPa) with total elongation until fracture ranging between 13-24 % upon alleviating residual stress. These insights help in further optimizing the post-deposition processing steps resulting in a more favorable combination of tensile strengths and tensile ductility.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, High-Temperature Materials, Characterization

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

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Advancing state of the art of printable refractory alloys for space
Alloy Design and SPS Processing of Novel Niobium Alloys for Low Density, High Strength, Ductility and Fracture Toughness
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Characterization and properties of L-DED refractory multi-principal elemental alloys
Cold Spray Additive Manufacturing of Nb-Ti Alloys: Process-Structure-Property Relationships
Comparison of predictive and experimental refractory alloy design enabled by DED
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Crack mitigation in pure tungsten produced by laser powder bed fusion
Crack susceptibility of ternary tungsten alloys designed for laser powder bed fusion additive manufacturing
Design of Refractory High Entropy Alloys with Suppressed Elemental Segregation for Laser Powder Bed Fusion Process
Design Towards Next-Generation Refractory Alloys via A Multi-Modal, Multi-Field Generative AI Framework
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Laser Powder Bed Fusion of Rhenium: Process Development and Microstructural Evolution
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Microstructures and high temperature plastic flow of additively manufactured and wrought C103 Nb-based alloy
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Multiscale Numerical Modeling of Stochastic Electron Beam Powder Bed Fusion of Tungsten and Tungsten–Rhenium Alloys
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Temperature-Dependent Plasticity in Additively Manufactured Tungsten: Implications for Fusion Reactor Wall Materials
Texture Control in LPBF-Refractory Alloy C103
Ultra-High Preheating Enables Microstructural Engineering of Pure Tungsten by Electron Beam Powder Bed Fusion
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