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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing of Refractory Metallic Materials
Presentation Title Ultrasonic atomization and additive manufacturing of TaNiCo metallic glasses
Author(s) Jerry R. Howard, Grace Suenram, Łukasz Zrodowski, Bartosz Kalicki, Dev Chidambaram, Krista Carlson
On-Site Speaker (Planned) Jerry R. Howard
Abstract Scope Refractory-based metallic glasses (RMGs) are desirable for applications involving extreme environments due to high strength, resistance to radiation and corrosion, and stability at high temperatures. RMG production requires rapid cooling of molten metal to bypass crystallization. Traditionally, processes such as melt spinning or suction casting are used, which result in small parts with limited application. Additive manufacturing through laser powder-bed fusion (LPBF) is a potential route to the production of bulk RMG parts. However, production of RMG feedstock can be quite challenging due to high melting temperature. In this study, TaNiCo RMG powder was produced through plasma melting and ultrasonic atomization (UA). The size-distribution, structure, and morphology of the resulting powders were analyzed. LPBF was performed, and the structure, properties, and high-temperature performance of the resulting parts were analyzed. TaNiCo RMGs produced through LPBF have the potential to be useful in extreme-environment applications including sustainable energy and space exploration.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Powder Materials, High-Temperature Materials

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Additively manufactured Nb alloys: Considerations for processability, microstructure evolution, and mechanical behavior
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Alloy Design and SPS Processing of Novel Niobium Alloys for Low Density, High Strength, Ductility and Fracture Toughness
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Characterization and properties of L-DED refractory multi-principal elemental alloys
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Comparison of predictive and experimental refractory alloy design enabled by DED
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Crack susceptibility of ternary tungsten alloys designed for laser powder bed fusion additive manufacturing
Design of Refractory High Entropy Alloys with Suppressed Elemental Segregation for Laser Powder Bed Fusion Process
Design Towards Next-Generation Refractory Alloys via A Multi-Modal, Multi-Field Generative AI Framework
Deterioration of Part and Powder Quality Through Multiple Powder Bed Fusion Cycles
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In-Situ Synchrotron Radiography of Bubble Dynamics in Tungsten During Laser Powder Bed Fusion
Influence of Spot Melting and TiC Reinforcement on Microstructure in Electron Beam Melted Nb–1Zr Alloys
Laser Powder Bed Fusion of Rhenium: Process Development and Microstructural Evolution
Microstructure and Mechanical Properties of Laser Powder Bed Fusion Processed FS-85 Alloy
Microstructures and high temperature plastic flow of additively manufactured and wrought C103 Nb-based alloy
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Multiscale Modeling of Solidification Microstructures of Refractory Metals and Alloys
Multiscale Numerical Modeling of Stochastic Electron Beam Powder Bed Fusion of Tungsten and Tungsten–Rhenium Alloys
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Texture Control in LPBF-Refractory Alloy C103
Ultra-High Preheating Enables Microstructural Engineering of Pure Tungsten by Electron Beam Powder Bed Fusion
Ultrasonic atomization and additive manufacturing of TaNiCo metallic glasses

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