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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Decarbonization and Sustainability in Aluminum Primary Processing: Joint Session of Aluminum Reduction and REWAS 2025
Presentation Title A risk-based approach to qualification of hydrogen as fuel in aluminum casthouses
Author(s) Martin Claus Strande, Thea Marstrander, Agathe Bjelland Eriksen, Oskar Altzar , Simon Jones, Mark Hannum, Mark Fischer
On-Site Speaker (Planned) Martin Claus Strande
Abstract Scope Aluminum production emits ~270Mt CO2/year and is considered a key enabling material for the energy transition. Decarbonization of aluminum production is therefore critical, not only for the aluminum sector, but also for sectors such as automotive, building and construction and the energy sector. Hydro is working to qualify hydrogen as fuel for aluminum casthouses, using a systematic and risk-based technology qualification framework. The qualification activities seek to reduce risk and increase confidence related to its suitability. In June 2023, Hydro performed a series of experimental tests in our extrusion casthouse in Navarra, Spain. By producing ~200 tons of aluminum extrusion billet using hydrogen as fuel, Hydro have developed a significant scientific basis for further development in this area. The work focus on implications on metal quality, energy efficiency, production capacity and casthouse operation. The technology readiness level of hydrogen as fuel in aluminum casthouses is defined as TRL7.
Proceedings Inclusion? Planned: Light Metals
Keywords Aluminum, Process Technology, Sustainability

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A risk-based approach to qualification of hydrogen as fuel in aluminum casthouses
Carbochlorination of Alumina: An Assessment based on Single Particle Model
Development of the Carbon Footprint of Primary Aluminum Production
Microstructure-based analysis of the bonding mechanisms of solid-state-recycled aluminum chips for sustainable semi-finished products
Progress of carbon capture efforts in primary aluminium smelting
Reducing flue gas flow for CCS; Multiphysics Modeling of Hall-Héroult Process in Coupled CFD
Research on Industrial Testing of High-Efficiency Recovery and Utilization of Exhaust Heat from Aluminum Electrolysis Cells
Separation and recovery of fluoride, carbon, alkali metal oxides and refractories with vacuum distillation process from aluminum electrolytic cell spent pot lining

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