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Meeting Materials Science & Technology 2020
Symposium Additive Manufacturing of Ceramic-based Materials: Process Development, Materials, Process Optimization and Applications
Presentation Title Geometry Limitations of Indirect Laser Sintering of Alumina
Author(s) Doug Sassaman, Joseph Beaman, Desiderio Kovar, Matthew Ide
On-Site Speaker (Planned) Doug Sassaman
Abstract Scope There are increasing applications for additive manufacturing of ceramics in applications that rely on structures engineered at the macro- and mesoscale (e.g. catalyst supports). Design guidelines for the successful manufacture of ceramics with such complex architectures is currently lacking. This study is aimed developing a methodology for predicting the design limitations in additively manufactured ceramics with complex architectures. We utilize indirect Selective Laser Sintering (SLS) of alumina components that contain hollow channels as a testbed. Simple geometries, such as thin walls and holes, were produced and measured with conventional metrology tools. External surface roughness was measured with optical profilometry. Complex geometries, such as internal helices and cellular structures, were then produced and imaged with x-ray computed tomography (XCT) to determine internal feature accuracy. The results were used to map the design-space, which elucidates the output limitations (e.g. minimum hole size) based on inputs (e.g. material composition, laser parameters).

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing of 8 mol % Yttria Stabilized Zirconia Ceramics
Direct Ink Writing of Chopped Fiber Ultra-High Temperature Ceramic Matrix Composites (UHTCMCs)
Effects of Printing Parameters on Density And Mechanical Properties of Binder Jet 3D Printed WC-Co
Effects of Printing Parameters on Microstructure and Mechanical Properties of Binder Jet 3D Printed WC-Co
Fast Fabrication of Bioceramics Parts by Combining Stereolithography and Microwave Sintering
Fused Filament Fabrication of Metal Matrix Composites (MMC)
Geometry Limitations of Indirect Laser Sintering of Alumina
Hybrid Additive Manufacturing Technology Applied to Si3N4 Freeform Components Fabrication
Initiation of Selective Laser Flash Sintering in Yttria-Stabilized Zirconia
Introductory Comments: Additive Manufacturing of Ceramic-based Materials: Process Development, Materials, Process Optimization and Applications
Laser-based Additive Manufacturing of Bi-metallic & Tri-metallic Oxide Layers
Temporary Coating for Binder Jet 3D Printed Tungsten Carbide-Cobalt Parts
Toughening of SiC-based Ceramics by Chopped Fiber via Selective Laser Sintering: Preliminary Thinking and Attempts
Ultra-fast, Selective Laser Sintering during Additive Manufacturing of Alumina
Uncertainty Quantification in Additive Manufacturing of Piezocomposites through Physics-informed Data-driven Modelling

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