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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Aluminum Cast Shop Supplier Forum
Presentation Title State of the Art Process Technology and Operational Examples for Single- and TwinChamber© Furnaces for Remelting and Recycling of Aluminum Scraps
Author(s) Hartwig Thie, Thomas Walsh
On-Site Speaker (Planned) Thomas Walsh
Abstract Scope For efficient remelting of scraps with different degrees and kinds of contamination the process step of thermal decoating/delaquering prior to melting is well-known to reduce the metal loss by oxidation/dross formation. Internal post-combustion further reduces the energy consumption for the process. For practical applications in cast houses and meltshops there are yet more aspects to consider when making the selection of a new furnace type, e.g. decarbonisation. In this presentation we will introduce modern furnace concepts for Single Chamber and TwinChamber© designs with integrated decoating process step. The implementation and usage characteristics as well as operational experiences for each design will be explained. Typical charge compositions with a high share of scraps result in a very low CO2 footprint of the melt while the loss of metal due to oxidation is very low. A short view into the future of the remelting and recycling furnace technology concludes the presentation.
Proceedings Inclusion? Undecided
Keywords Recycling and Secondary Recovery, Aluminum, Sustainability

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Burners and Furnaces for Aluminum Recycling: Towards Zero Emissions
Decarbonization with Hydrogen Fuel Combustion
Dynaprime High Efficiency Filtration
Heated Refractory
Hycast - Continual Improvements in Safety, Quality and Sustainability in the Casthouse
New Developments in Metal Cleaning and Filter Preheating
State of the Art Process Technology and Operational Examples for Single- and TwinChamber© Furnaces for Remelting and Recycling of Aluminum Scraps
X-Series, The Next Generation of Multi-Chamber Furnaces

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