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Meeting MS&T23: Materials Science & Technology
Symposium Additive Manufacturing of Ceramic-based Materials: Process Development, Materials, Process Optimization and Applications
Presentation Title Additive Manufacture of Cordierite Ceramic Materials via Digital Light Processing
Author(s) Jung-Ting Tsai, Andrew Chihpin Chuang, Dileep Singh
On-Site Speaker (Planned) Jung-Ting Tsai
Abstract Scope A novel processing using polymer-derived ceramic (PDC) combing digital light processing (DLP) for additive manufacturing cordierite ceramic materials ((Mg, Fe)₂Al₄Si₅O₁₈) has been successfully fabricated. The proposed method vastly decreases the traditional fabrication time steps efficiently and cost-effectively. In addition, cordierite ceramic material is exceptionally resistant to chemical corrosion, low thermal expansion, and thermal shock, which would be a suitable candidate for thermal applications. The critical values, which are the ceramic yield, volumetric shrinkage, porosity, chemical composition, hardness, and flexural strength, are measured. Furthermore, the availability of x-ray imaging and diffraction techniques at advanced photon sources (APS) have assisted in understanding the sintering process of fabricating cordierite ceramic materials. The results would narrow the unnecessary try-and-error process, optimize the pyrolysis thermal profile, and post-sintered the cordierite ceramic materials' for achieving good thermal-mechanical property performances. This work was supported by LDRD project number 2022-0078.


A Novel Integrated Additive Manufacturing and Laser Processing Method for Protonic Ceramic Energy Devices
Additive Continuous Microwave Sintering for Lunar Construction
Additive Manufacture of Cordierite Ceramic Materials via Digital Light Processing
Additive Manufacturing of Solid-state Electrolytes for Lithium Metal Batteries
Aqueous Slurry Development and Characterization for Multiple-Oxide Direct Ink Writing
Ceramic 3D Printing Utilizing Binder Jetting Technology for Medical Uses
Challenges and Future Directions for Ceramic Additive Manufacturing in Incorporation of Fiber Reinforcements and Machine Learning Strategies
Custom Manufacturing of Shape-conforming Battery Components Using VPP
Direct Ink Writing of Semiconductive Oxide-based Sensors for High-temperature Applications
Evaluation of Calibration Measurements for Accelerated Development of Ceramic Vat Photopolymerization Process and Post-process Parameters
Fused Deposition Modeling of Polycarbosilane to Manufacture Silicon Carbide-based Materials
Hydrothermal-assisted Jet Fusion: A Selective Cold Sintering Approach
Laser Powder Bed Fusion of Tungsten Carbide-Nickel Geometries Leveraging Thermomechanical Modeling
Materials Development for Demanding Applications with Binderjet WC-Co
The Influence of Print Layer Orientation on the Mechanical Properties of SIC and CF/SIC CMCS Formed via Direct Ink Writing
Ultra-fast Laser Sintering of Ceramics and Glasses, and Machine Learning-based, Processing-microstructure-property Predictions for Laser-sintered Ceramics and Glasses
Use of Powder Bed Fabrication Processes for Ceramic Additive Manufacturing

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