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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing of Refractory Metallic Materials
Presentation Title Advancing state of the art of printable refractory alloys for space
Author(s) Fuyao Yan, John Aristeidakis, Ida S. Berglund
On-Site Speaker (Planned) Ida S. Berglund
Abstract Scope A novel printable Ta-Nb-based alloy for space applications was developed using ICME. The Tanbium alloy went from a clean sheet design to a hot fire test of a printed satellite thruster in less than three years. It is now being optimized for other space components with demanding property requirements, produced via L-PBF and DED. This work aims to showcase the computational development of Tanbium, including the integration of multi-scale and multi-physics computational methods, which allowed for its rapid design, and also demonstrate its property trade-offs and benefits compared with incumbent materials (e.g., C103, IN718). Not only can the Tanbium alloy provide a superior alternative to existing alloys or enable new propulsion solutions, but the ICME framework can be used to eliminate or reduce costly and time-consuming experimental trials, optimize processing parameters, and identify novel compositions and property combinations for a variety of needs in aerospace, space and energy industries.
Proceedings Inclusion? Planned:
Keywords High-Entropy Alloys, ICME, Additive Manufacturing

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Accelerated Design of a Nb-based Refractory Medium-Entropy Alloy Fabricated via Laser Powder Directed Energy Deposition
Achieving high creep resistance in a newly designed niobium alloy with grain boundary necklace structure
Additive Manufacturing and High-Temperature Performance of Molybdenum-Based Multi-Material Lattice Structures
Additive Manufacturing of a WTiCrV Refractory High Entropy Alloy
Additive Manufacturing of High Temperature Mo-Si-B-Ti Alloys
Additive Manufacturing of Niobium-Based Refractory Alloys: Powder Development and Processing of C-103, FS-85 and Cb-752
Additive manufacturing of refractory high entropy alloy
Additive Manufacturing of Ti₄₀Zr₄₀Mo₁₀Al₁₀ Light-weight Complex Concentrated Alloys via Synergistic Approach of Composition Tuning and Process Parameter Tailoring
Additively manufactured Nb alloys: Considerations for processability, microstructure evolution, and mechanical behavior
Advancing state of the art of printable refractory alloys for space
Alloy Design and SPS Processing of Novel Niobium Alloys for Low Density, High Strength, Ductility and Fracture Toughness
Atomization and Additive Manufacturing of Nb-W-Zr Alloy
Characterization and properties of L-DED refractory multi-principal elemental alloys
Cold Spray Additive Manufacturing of Nb-Ti Alloys: Process-Structure-Property Relationships
Comparison of predictive and experimental refractory alloy design enabled by DED
Computationally designed refractory metal alloys for additive manufacturing
Crack mitigation in pure tungsten produced by laser powder bed fusion
Crack susceptibility of ternary tungsten alloys designed for laser powder bed fusion additive manufacturing
Design of Refractory High Entropy Alloys with Suppressed Elemental Segregation for Laser Powder Bed Fusion Process
Design Towards Next-Generation Refractory Alloys via A Multi-Modal, Multi-Field Generative AI Framework
Deterioration of Part and Powder Quality Through Multiple Powder Bed Fusion Cycles
Effect of Proton Irradiation on LPBF Fabricated W and W-5Re Alloy
Electrodeposition of Core–Shell Particles for Deformation-Based Processes
Electron beam wire direct energy deposition (DED-EB/w) additive manufacturing of Tungsten
Enhancing the performance of plasma-facing materials by laser powder-bed fusion
Functionally graded tungsten–Inconel 718 structures via LPBF: Interfacial bonding, residual stresses, and corrosion performance
Functionally Grading Superalloys to Refractory Alloys via Multi-Material Additive Manufacturing
In-Situ Synchrotron Radiography of Bubble Dynamics in Tungsten During Laser Powder Bed Fusion
Influence of Spot Melting and TiC Reinforcement on Microstructure in Electron Beam Melted Nb–1Zr Alloys
Laser Powder Bed Fusion of Rhenium: Process Development and Microstructural Evolution
Microstructure and Mechanical Properties of Laser Powder Bed Fusion Processed FS-85 Alloy
Microstructures and high temperature plastic flow of additively manufactured and wrought C103 Nb-based alloy
Mixing refractory metals of different melting temperatures in direct energy deposition
Multiscale Modeling of Solidification Microstructures of Refractory Metals and Alloys
Multiscale Numerical Modeling of Stochastic Electron Beam Powder Bed Fusion of Tungsten and Tungsten–Rhenium Alloys
Novel Fabrication of Pure Tungsten Using Spot Melting in Electron Beam Powder Bed Fusion: Toward Crack-Free Dense Tungsten
Optimization of water-based tungsten resin
Probabilistic Printability Assessment Framework for Performance–Manufacturability Co‑Design in Refractory High‑Entropy Alloys (RHEAs)
Process-Microstructure Comparison of C103 Wire DED via IR and Blue Laser.
Tailoring Phase Evolution in Additively Manufactured Nb-Ti-V-Zr Refractory Alloys via Controlled Deposition Order
Temperature-Dependent Plasticity in Additively Manufactured Tungsten: Implications for Fusion Reactor Wall Materials
Texture Control in LPBF-Refractory Alloy C103
Ultra-High Preheating Enables Microstructural Engineering of Pure Tungsten by Electron Beam Powder Bed Fusion
Ultrasonic atomization and additive manufacturing of TaNiCo metallic glasses

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