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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium CFD Modeling and Simulation in Materials Processing 2027
Presentation Title Control of slag dragging and slag opening by changing the flow control devices in a tundish during the ladle changeover.
Author(s) Irving Joshafat Rodriguez Morales, Adrian Hernández-Mejía, Saul García-Herández, Enif Gutiérrez, Beatriz Adriana Martinez-Lara
On-Site Speaker (Planned) Irving Joshafat Rodriguez Morales
Abstract Scope Ladle changeover is a critical operation that alters the fluid dynamics of liquid steel in the tundish, inducing flow phenomena that affect operational efficiency. To reduce flow-related issues associated with this operation, the objective of the current research is to demonstrate how an appropriate internal configuration of the tundish can achieve this goal. A numerical model was developed using the conservation equations of mass and momentum, with the standard k–ε turbulence model and the VOF model. The results showed that the baffle confined the slag and air emulsifications to the tundish inlet region, with a permanent slag layer opening. In contrast, the use of a turbulence inhibitor and dam reduced the maximum emulsification and maximum slag opening by 92% and 76%, respectively, achieving complete slag closure in 37 s, proving that an appropriate selection of fluid control devices can significantly improve tundish performance during ladle changeover.
Proceedings Inclusion? Planned:
Keywords Modeling and Simulation, Iron and Steel, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Asymmetry in Argon Bubble Transport and Entrapment during Twin-Slab Continuous Casting
Characteristics of Iron Ore Pellet Melting in a Plasma Furnace Using H₂: A Combined FactSage and COMSOL Multiphysics Study
Computational Modeling of the Effects of Transient Thermal Degradation and Fouling Layer Formation during the Fused Filament Fabrication Process
Control of slag dragging and slag opening by changing the flow control devices in a tundish during the ladle changeover.
Flow and Heat Transfer in a Two-Strand Steel Tundish During a Ladle Exchange
Heat Transfer and Material Flow Modeling of Consumable Tool Additive Friction Stir Deposition
Heat Transfer Calibration and Uncertainty Quantification in Modeling of Vacuum Arc Remelting
Impact of Burden Shape and Bath Level on Heating Efficiency within a Secondary Lead Reverberatory Furnace using Computational Fluid Dynamics
Investigation of Raceway Zone Reaction Behavior in an Industrial-Scale Blast Furnace Using the CFD-DEM Method
Macrosegregation simulations in a 3-ton steel ingot casting
MHD and Multiphysics Modeling of Electric Arcs and FeO Reduction in Future Metallurgical Processes
Modeling of Pressure and Flow Behavior in Steelmaking Transfer Operations with Slide-Gate and Stopper-Rod Systems
Multiphysics Modeling of Solute Transport and Solidification in Alloy 718 Vacuum Arc Remelting
Numerical analysis of heat transfer in refractories – a case study
Numerical Simulation Study on the Combustion Jet Behavior of a Lance Oxygen Gun under Different Main Oxygen Flow Rates
Numerical Simulation Study on the Effect of Billet Mould Fillet Radius on Heat Transfer Behavior of Cast Slabs
Numerical study of SEN port geometry effects on fluid flow patterns, thermal distribution and solidification in the funnel-type mold of thin slab
Understanding Surface Structure Development During Laser Treatment through Modeling and Microstructural Characterization
Validation of electromagnetic levitation CFD model using a two-phase liquid sample in a parabolic flight
X-Ray Tomography of Compressed Heap Leach Columns to Evaluate Pore Network Properties

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