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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing of Metals: Multiscale and Non-Equilibrium Solidification Fundamentals
Presentation Title Model experiment for investigation of thermoelectric magnetohydrodynamics in metal additive manufacturing
Author(s) Valdemars Felcis, Ivars Krastins, Imants Kaldre, Catherine E H Tonry, Andrew Kao
On-Site Speaker (Planned) Andrew Kao
Abstract Scope External magnetic fields are a promising technique to improve control of melt flow, heat transfer and thus microstructure evolution in metal additive manufacturing (AM). However, due to the small scale of the melt pool, it is difficult and expensive to investigate flow structures directly, typically requiring X-ray synchrotrons. This work highlights how a scaled up experimental model representing AM allows us to directly observe, through optical measurements, the characteristic thermoelectric magnetohydrodynamic flow patterns. This scale experiment comprises a macroscopic bowl filled with liquid metal. It is complemented by a numerical model that can easily be applied across the length scales of the model experiment and real AM processes. Then, through dimensionless analysis, a direct comparison can be made between the two. This approach reveals new insights into how both a scanning and magnetic field strategy can be intimately linked to ultimately control the local solidification conditions during the build process.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Modeling and Simulation, Solidification

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Enabling Twin-Wire Arc Additive Manufacturing for High-Throughput Deposition and Dissimilar Metal Joining
Ab Initio Prediction of Suitable Ceramics as Inoculants to Promote Small Equiaxed Grains by Grain Nucleation during Solidification in Additive Manufacturing
Active Thermal Management for Residual Stress Control and Microstructural Refinement in Wire-Arc Direct Energy Deposition (W-DED)
Additive manufacturing of Co-based superalloys via direct ink writing
Alloy Amalgamation via Additive Manufacturing: Tailoring Strain Hardening through Stress Induced α″ Martensitic Transformation
An Overview of Current Efforts in Developing a Digital Twin Framework for Laser-based Additive Manufacturing Processes of Metallic Systems
CALPHAD-based modelling of solidification and precipitation in LPBF 17-4PH stainless steel
CALPHAD-coupled models of solidification phenomena during metal additive manufacturing
CALPHAD-guided in situ dilution for additive manufacturing of a non-printable Ni-based superalloy
Composition-sensitive modeling of alpha-morphologies during solidification and heat treatment in PBF-LB Ti-6Al-4V
Compression behavior and microstructural analysis for mechanical properties evaluation of Inconel 718 lattice structures
Coupled Modeling Tools for Large-Scale AM Simulations
Desktop Metal 3d Printing using (WAAM) Wire Arc Additive Manufacturing and its capabilities and testing.
Development of a Framework for Understanding and Optimization of Wire Arc Directed Energy Deposition Parameters towards Enhancement of Material Properties
Development of an Additively-Manufacturable Inconel 939-Type Nickel-Based Superalloy with Minimized Crack Susceptibility
Enhancing AA6061 Alloy Printability during the LPBF Process through Zr and TiB₂ Additions and Process Parameter Optimization
Enhancing the microstructure of DED-produced beta Ti-Nb-Fe alloy.
Evolution of Microstructure and Mechanical Properties in Laser Powder Bed Fusion Fabricated β-Ti alloy: Integrated Experimental and Computational Approach
Exploring Omega Phase Formation During DED and Its Role in Phase Evolution and Deformation Mechanism of Ti-Cr Alloys
Formation behavior of Cr2Nb phase in Cu-4Cr-2Nb alloy produced by L-PBF process
From Melt Pool to Microstructure: Optimizing Aluminum Wire DED with Blue Lasers
Grain Refinement by Laser-Generated Ultrasound for the Powder Bed Fusion–Laser Beam Process
Linkage between process-induced microstructure and magnetic property of Nd-Fe-B permanent magnets additively manufactured by laser powder bed fusion
Maraging Steels with Enhanced Strength-Ductility Synergy via Additive Manufacturing
Mechanical behavior of GRCop-42 alloy with nanoprecipitates prepared by laser powder bed fusion
Mechanism of epitaxy loss and its correlation with solidification microstructure in Laser Powder Bed Fusion
Microstructure and Mechanical Properties of WAAM-Processed Aluminum Alloys with Inoculants and α-Al(Fe,Mn)Si Precipitates
Microstructure and Strengthening Mechanisms in Cu-10Sn Alloys Manufactured by Laser Beam Powder Bed Fusion
Microstructure and Thermal Behavior of Inconel–GRCop42 Dissimilar Joints Fabricated via Powder-Based Laser Directed Energy Deposition
Model experiment for investigation of thermoelectric magnetohydrodynamics in metal additive manufacturing
Modification of casting Aluminum alloys using grain refinement strategies for LPBF applications
Multilayer CFD Simulation and Crack Susceptibility Analysis in Graded Inconel 718–SS 316 DED Builds
Non-Equilibrium Partitioning and Cellular Growth in Alloys: A Quantitative Multiscale Modeling Approach
Novel Spot Scan Strategy for Enhanced Microstructural Control in Electron Beam Powder Bed Fusion of Ti-6Al-4V
On Site-Specific Microstructure Control during Laser Powder Bed Fusion of 316L Stainless Steel
On the occurrence of rapid solidification during laser powder-bed fusion of metallic alloys
Pathways to experimental analysis of microstructure evolution in additive manufacturing
Prediction of composition-dependent grain structures in LPBF austenitic stainless steel using a two-phase cellular automata model
Process–Microstructure–Property Correlations in Cu–Ni 70/30 Additively Manufactured at Varying Energy Densities Using Laser Wire Directed Energy Deposition
Real Time Observation of Sintering Kinetics and Alloying Behaviors Using In-situ TEM Laser Heating
Revisiting the Al-Si phase diagram upon a broad range of cooling rates
Solidification Behavior and Weldability of Cu-based Feedstock Processed with Directed Energy Deposition
Solidification driven Hf segregation and concomitant dislocation cell formation during additive manufacturing of Nb-Hf-Ti alloys
Solidification dynamics guided grain engineering for laser additive manufacturing of high-entropy alloys
Solidification Modes and Microstructural Evolution in Additively Manufactured AlCoCrFeNi Multi-Principal Element Alloys
Thermally Driven Non-Equilibrium Phase Formation Effect on Mechanical and Corrosion Behavior of Wire-Arc Directed Energy Deposited FeCr-Based High Entropy Alloy
Thermo-solutal conditions for melt pool solidification in laser direct energy deposition of bi-metallic structures
Thermokinetics Driven Evolution of Microstructures in Laser Additive Manufactured TiAl Alloy

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