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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing of Metals: Multiscale and Non-Equilibrium Solidification Fundamentals
Presentation Title Composition-Sensitive Modeling of Alpha-Morphologies During Solidification and Heat Treatment in PBF-LB Ti-6Al-4V
Author(s) Sierra R. Green, Hasan Al-Jame, Mohadeseh Taheri-Mousavi, Bryan Webler, Anthony Rollett
On-Site Speaker (Planned) Sierra R. Green
Abstract Scope Digital twins offer new pathways to qualification and certification of additively manufactured parts, which currently rely on substantial destructive material testing. However, in materials such as Ti-6Al-4V, commonly printed in the aerospace and biomedical fields, a reliable model of the microstructure is essential to predicting mechanical properties. This work models the alpha-morphology of Ti-6Al-4V printed via laser powder bed fusion and post-processed by annealing and/or hot isostatic pressing (HIP) treatments. To increase accuracy, a sensitivity study was conducted to determine the impact of impurities including Fe and O on key parameters such as the beta-transus temperature and vanadium diffusivity. Furthermore, martensite decomposition via diffusional transformation into equilibrium alpha-morphologies was modeled to simulate heat treatment and HIP processes. Simulations of the as-printed and heat-treated microstructures were validated via comparison with SEM and EBSD of as-printed, heat-treated and HIP’d tensile samples.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Titanium, Modeling and Simulation

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Ab Initio Prediction of Suitable Ceramics as Inoculants to Promote Small Equiaxed Grains by Grain Nucleation During Solidification in Additive Manufacturing
Active Thermal Management for Residual Stress Control and Microstructural Refinement in Wire-Arc Direct Energy Deposition (W-DED)
Alloy Amalgamation via Additive Manufacturing: Tailoring Strain Hardening Through Stress Induced α″ Martensitic Transformation
An Overview of Current Efforts in Developing a Digital Twin Framework for Laser-Based Additive Manufacturing Processes of Metallic Systems
CALPHAD-Based Modelling of Solidification and Precipitation in LPBF 17-4PH Stainless Steel
CALPHAD-Coupled Models of Solidification Phenomena During Metal Additive Manufacturing
CALPHAD-Guided In Situ Dilution for Additive Manufacturing of a Non-Printable Ni-Based Superalloy
Composition-Dependent Thermal Gradients and Microstructure Evolution in Multi-Material Laser Directed Energy Deposition of IN718–SS316
Composition-Sensitive Modeling of Alpha-Morphologies During Solidification and Heat Treatment in PBF-LB Ti-6Al-4V
Compression Behavior and Microstructural Analysis for Mechanical Properties Evaluation of Inconel 718 Lattice Structures
Coupled Modeling Tools for Large-Scale AM Simulations
Development of an Additively-Manufacturable Inconel 939-Type Nickel-Based Superalloy with Minimized Crack Susceptibility
Enabling Twin-Wire Arc Additive Manufacturing for High-Throughput Deposition and Dissimilar Metal Joining
Enhancing AA6061 Alloy Printability During the LPBF Process Through Zr and TiB₂ Additions and Process Parameter Optimization
Evolution of Microstructure and Mechanical Properties in Laser Powder Bed Fusion Fabricated β-Ti Alloy: Integrated Experimental and Computational Approach
Exploring Omega Phase Formation During DED and Its Role in Phase Evolution and Deformation Mechanism of Ti-Cr Alloys
F-41: Additive Manufacturing of Co-Based Superalloys Via Direct Ink Writing
F-42: Formation Behavior of Cr2Nb Phase in Cu-4Cr-2Nb Alloy Produced by L-PBF Process
F-43: Maraging Steels with Enhanced Strength-Ductility Synergy Via Additive Manufacturing
F-44: Mechanical Behavior of GRCop-42 Alloy with Nanoprecipitates Prepared by Laser Powder Bed Fusion
F-45: Microstructure and Strengthening Mechanisms in Cu-10Sn Alloys Manufactured by Laser Beam Powder Bed Fusion
F-46: Novel Spot Scan Strategy for Enhanced Microstructural Control in Electron Beam Powder Bed Fusion of Ti-6Al-4V
From Melt Pool to Microstructure: Optimizing Aluminum Wire DED with Blue Lasers
Grain Refinement by Laser-Generated Ultrasound for the Powder Bed Fusion–Laser Beam Process
Linkage Between Process-Induced Microstructure and Magnetic Property of Nd-Fe-B Permanent Magnets Additively Manufactured by Laser Powder Bed Fusion
Mechanism of Epitaxy Loss and Its Correlation with Solidification Microstructure in Laser Powder Bed Fusion
Microstructure and Mechanical Properties of WAAM-Processed Aluminum Alloys with Inoculants and α-Al(Fe,Mn)Si Precipitates
Microstructure and Thermal Behavior of Inconel–GRCop42 Dissimilar Joints Fabricated via Powder-Based Laser Directed Energy Deposition
Model Experiment for Investigation of Thermoelectric Magnetohydrodynamics in Metal Additive Manufacturing
Modification of Casting Aluminum Alloys Using Grain Refinement Strategies for LPBF Applications
Non-Equilibrium Partitioning and Cellular Growth in Alloys: A Quantitative Multiscale Modeling Approach
On the Occurrence of Rapid Solidification During Laser Powder-Bed Fusion of Metallic Alloys
Pathways to Experimental Analysis of Microstructure Evolution in Additive Manufacturing
Prediction of composition-dependent grain structures in LPBF austenitic stainless steel using a two-phase cellular automata model
Process–Microstructure–Property Correlations in Cu–Ni 70/30 Additively Manufactured at Varying Energy Densities Using Laser Wire Directed Energy Deposition
Real Time Observation of Sintering Kinetics and Alloying Behaviors Using In-Situ TEM Laser Heating
Revisiting the Al-Si phase diagram upon a broad range of cooling rates
Solidification Behavior and Weldability of Cu-Based Feedstock Processed with Directed Energy Deposition
Solidification Driven Hf Segregation and Concomitant Dislocation Cell Formation During Additive Manufacturing of Nb-Hf-Ti Alloys
Solidification Modes and Microstructural Evolution in Additively Manufactured AlCoCrFeNi Multi-Principal Element Alloys
Thermally Driven Non-Equilibrium Phase Formation Effect on Mechanical and Corrosion Behavior of Wire-Arc Directed Energy Deposited FeCr-Based High Entropy Alloy
Thermo-Solutal Conditions for Melt Pool Solidification in Laser Direct Energy Deposition of Bi-Metallic Structures
Thermokinetics Driven Evolution of Microstructures in Laser Additive Manufactured TiAl Alloy

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