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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium CFD Modeling and Simulation in Materials Processing 2027
Presentation Title Numerical Simulation Study on the Effect of Billet Mould Fillet Radius on Heat Transfer Behavior of Cast Slabs
Author(s) Yucheng Wang, Rongcheng Sheng, Dengfu Chen, Mujun Long
On-Site Speaker (Planned) Yucheng Wang
Abstract Scope Temperature uniformity of the solidified shell within a continuous casting mold directly governs solidification homogeneity, thermal stress distribution and corner defect susceptibility. Corners of conventional square molds undergo two dimensional cooling from adjacent sides, which readily yields corner shells featured by low temperature and large thickness. In this work, a fluid flow and heat transfer model is established using ANSYS Fluent for a 160 mm × 160 mm billet. The mold has an effective length of 900 mm and the casting speed is set to 3.0 m/min. As the fillet radius increases from 6 mm to 20 mm, the minimum mold exit temperature rises from approximately 1023 K to 1250 K, while the corner temperature gradient drops from 17750 K/m to 10890 K/m and the corner shell thickness decreases from 20.2 mm to 15.9 mm. Increasing fillet radius mitigates corner concentrated cooling and improves circumferential temperature uniformity, whereas the beneficial effect becomes obviously limited once the radius exceeds 15 mm.
Proceedings Inclusion? Planned:
Keywords Iron and Steel, Solidification, Modeling and Simulation

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Multiphysics Modeling of Solute Transport and Solidification in Alloy 718 Vacuum Arc Remelting
Numerical analysis of heat transfer in refractories – a case study
Numerical Simulation Study on the Combustion Jet Behavior of a Lance Oxygen Gun under Different Main Oxygen Flow Rates
Numerical Simulation Study on the Effect of Billet Mould Fillet Radius on Heat Transfer Behavior of Cast Slabs
Numerical study of SEN port geometry effects on fluid flow patterns, thermal distribution and solidification in the funnel-type mold of thin slab
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