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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium CFD Modeling and Simulation in Materials Processing 2027
Presentation Title Investigation of Raceway Zone Reaction Behavior in an Industrial-Scale Blast Furnace Using the CFD-DEM Method
Author(s) Myles Denzel Delatore, Wei-Jie Chen, Yu-Cheng Hsiao, Cooa-Wuu Hoo, Yu-Fan Tsai, Chia-Wei Hung, Tsung-Yen Huang, Chien-Hsiung Tsai, Te-Cheng Su
On-Site Speaker (Planned) Te-Cheng Su
Abstract Scope Blast furnaces account for the majority of global iron metal production. The carbon monoxide that drives the iron ore reduction forward is produced by a combination of combustion and reduction reactions. These reactions occur in and around the raceway, a region formed by the lateral injection of blast gas into the coke bed. This study presents a framework using a coupled computational fluid dynamics-discrete element method (CFD-DEM) to simulate the raceway region of the blast furnace, for which direct measurement remains difficult. The current approach not only simulates a 3D industrial-scale furnace using periodic boundary conditions but also predicts the effects of tuyere angle and heterogeneous chemical reactions on the raceway shape. It is further able to demonstrate the time evolution of raceway formation, coke bed momentum and temperature, and chemical kinetics until steady state.
Proceedings Inclusion? Planned:
Keywords Computational Materials Science & Engineering, Iron and Steel, Modeling and Simulation

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Asymmetry in Argon Bubble Transport and Entrapment during Twin-Slab Continuous Casting
Characteristics of Iron Ore Pellet Melting in a Plasma Furnace Using H₂: A Combined FactSage and COMSOL Multiphysics Study
Computational Modeling of the Effects of Transient Thermal Degradation and Fouling Layer Formation during the Fused Filament Fabrication Process
Control of slag dragging and slag opening by changing the flow control devices in a tundish during the ladle changeover.
Flow and Heat Transfer in a Two-Strand Steel Tundish During a Ladle Exchange
Heat Transfer and Material Flow Modeling of Consumable Tool Additive Friction Stir Deposition
Heat Transfer Calibration and Uncertainty Quantification in Modeling of Vacuum Arc Remelting
Impact of Burden Shape and Bath Level on Heating Efficiency within a Secondary Lead Reverberatory Furnace using Computational Fluid Dynamics
Investigation of Raceway Zone Reaction Behavior in an Industrial-Scale Blast Furnace Using the CFD-DEM Method
Macrosegregation simulations in a 3-ton steel ingot casting
MHD and Multiphysics Modeling of Electric Arcs and FeO Reduction in Future Metallurgical Processes
Modeling of Pressure and Flow Behavior in Steelmaking Transfer Operations with Slide-Gate and Stopper-Rod Systems
Multiphysics Modeling of Solute Transport and Solidification in Alloy 718 Vacuum Arc Remelting
Numerical analysis of heat transfer in refractories – a case study
Numerical Simulation Study on the Combustion Jet Behavior of a Lance Oxygen Gun under Different Main Oxygen Flow Rates
Numerical Simulation Study on the Effect of Billet Mould Fillet Radius on Heat Transfer Behavior of Cast Slabs
Numerical study of SEN port geometry effects on fluid flow patterns, thermal distribution and solidification in the funnel-type mold of thin slab
Understanding Surface Structure Development During Laser Treatment through Modeling and Microstructural Characterization
Validation of electromagnetic levitation CFD model using a two-phase liquid sample in a parabolic flight
X-Ray Tomography of Compressed Heap Leach Columns to Evaluate Pore Network Properties

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