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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing of Refractory Metallic Materials
Presentation Title Functionally graded tungsten–Inconel 718 structures via LPBF: Interfacial bonding, residual stresses, and corrosion performance
Author(s) Ala Qattawi, Gabriel Awuku Dzukey, Sara Ranjbareslamloo
On-Site Speaker (Planned) Ala Qattawi
Abstract Scope In LPBF of refractory-functionally graded materials (FGM), residual stress and defects persist due to rapid thermal cycles. This study demonstrates how the fabrication of multi-powder layers of tungsten and nickel alloys with varying laser power affects the interfacial bonding, residual stress, and hardness. This study elaborates on how these changes are related to energy density. The corrosion resistance of W-IN718 FGM was also studied using electrochemical impedance spectrometry, and the results were compared to those of tungsten heavy alloy (WHA) and to each of the base materials (W and IN718). The results showed good bonding achieved through solid-state diffusion with improved material properties of hardness and successful fabrication of pure W powder with less residual stress and defects usually faced, such as cracks and pores at the interlayers. The FGM structure fabricated using LPBF proved to achieve an improved corrosion performance beyond WHA and W.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Characterization, High-Temperature Materials

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