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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Materials Processing Fundamentals
Presentation Title Modeling of Macro-scale Reaction Effects in a Secondary Lead Reverberatory Furnace
Author(s) Nicholas J. Walla, Emily A Higley, Armin K Silaen, Alexandra Anderson, Joseph Grogan, Chenn Q Zhou
On-Site Speaker (Planned) Nicholas J. Walla
Abstract Scope A long-standing and effective way to recycle lead-acid battery materials is through processing of lead compounds into lead product within a reverberatory furnace. Exploration of process and design changes through unit modification can be costly, time consuming, and potentially harmful to operational efficiency. Modeling of process behavior, including furnace heat transfer and material reduction/decomposition, can however be difficult. To this end, a method for reflecting the production capabilities of a lead reverberatory furnace under various operational conditions has been developed. Reactions of the lead compounds have been approximated within a steady-state computational fluid dynamics simulation by adding or removing heat from the domain depending on local thermal conditions. With this, process and design changes can be explored in the simulated environment before moving onto more-advanced stages of modeling or experimentation.
Proceedings Inclusion? Planned:
Keywords Modeling and Simulation, Pyrometallurgy, Recycling and Secondary Recovery

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Comparative Statistical Analysis of Gold Processing Plant Recovery Data
Comprehensive Recovery of Elemental Sulfur and Sulfide Minerals from Pressure Acid Leaching Residue of Zinc Sulfide Concentrate with an Integrated Flocculation Flotation-hot Filtration Process
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Investigation of the Keyhole and Molten Pool Stability in Laser Welding Process Depending on Intensity Distribution of Dual Beam
Machine Learning and Monte Carlo Simulations of the Gibbs Free Energy of the Fe-C System in a Magnetic Field
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Mathematical Simulation Study on the Effect of Nozzle Side Hole Structure Parameters on the Behavior of Molten Steel in Stainless Steel Mold
Measuring and Processing of Electrical Parameters in a Submerged Arc Furnace
Modeling of Macro-scale Reaction Effects in a Secondary Lead Reverberatory Furnace
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N-18: Numerical Simulation of Thermal Stratification and Fluid Dynamic Behavior of Liquid Steel in an Electric Arc Furnace
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Post Processing Approach to Model Microsilica Formation
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