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Meeting 2022 TMS Annual Meeting & Exhibition
Symposium Fatigue in Materials: Fundamentals, Multiscale Characterizations and Computational Modeling
Presentation Title Crack Initiation and Growth Behavior of Additively Manufactured Contemporary Aluminum Alloys: Surface Roughness, Micro-/Defect-structure, and Build Orientation
Author(s) Pooriya Nezhadfar, Muztahid Muhammad, Mikyle Paul, Spencer Thompson, Ankit Saharan, Nam Phan , Nima Shamsaei
On-Site Speaker (Planned) Pooriya Nezhadfar
Abstract Scope Aluminum alloys are one of the prominent materials for additive manufacturing (AM), and much effort has been devoted to developing novel, high-strength aluminum alloys. However, the fatigue performance of these alloys needs to be thoroughly investigated before being deployed in critical load-bearing applications. It is well known that surface roughness, micro-/defect-structure, and build orientation can affect AM materials' different stages of fatigue behavior, including their crack initiation and growth. Accordingly, this study investigates the crack initiation and growth behavior of six aluminum alloys in different surface conditions and build orientations fabricated via a laser beam powder bed fusion (LB-PBF) AM process. The role of surface roughness and micro-/defect-structure on the crack initiation behavior of these alloys is investigated. In addition, the effect of build orientation on micro-/defect-structure, and consequently, on fatigue crack initiation and growth behavior of these alloys are addressed, and anisotropy in fatigue behavior is discussed.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Aluminum, Mechanical Properties

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Physics-based Machine Learning Approach to Microstructure-based Modeling of High Cycle Fatigue Life Prediction
Atomic Mechanism of Near Threshold Fatigue Crack Growth in Vacuum
Combining Multimodal Data of Fatigue Fracture Surfaces for Analysis in a CNN
Correlation of Microstructure and Damage Tolerant Properties of Additive Manufactured Ti-6Al-4V
Crack Initiation and Growth Behavior of Additively Manufactured Contemporary Aluminum Alloys: Surface Roughness, Micro-/Defect-structure, and Build Orientation
Cyclic Plasticity and Fatigue Properties of Ultra-high Strength CrCoNi Medium-entropy Alloy with Heterogeneous Partially Recrystallized Microstructure
Damage Manifestation in Hydrogen-assisted Fatigue
Direct Observations and Characterization of Crack Closure during Microstructurally Small Fatigue Crack Growth via In Situ High-energy X-ray Characterization
Discovery of a Reciprocal Relationship in Fatigue between Stress-life (S-N) Behavior and Fatigue Crack Growth Behavior
Effect of Wire Size on the Fatigue Life of Superelastic Nitinol
Enhancing Fatigue Crack Growth Resistance of High Strength Aluminum Alloys Reinforced by Shape Memory Alloy
Grain Reorientation and Stress-state Evolution during Cyclic Loading of an α-Ti Alloy below the Elastic Limit
How Do Heterogeneous Dislocation Distributions Determine the Long-range Internal Stress
In-situ Diffraction Studies of the Fatigue-crack-growth Behavior in a TRIP-assisted Advanced High Strength Steel
Influence of Compressive Hold Times In Dwell-fatigue of Alloy 718
Mechanistic Short Crack Growth in Ni Single Crystals: A Study of the Crack Paths and Growth Rates in γ-γ' Microstructure
Microstructure Effects on the Extreme Value Fatigue Response of FCC Metals and Alloys: Effects of Sample Size and Grain Neighborhood
Microstructures, Mechanical Properties, and Fatigue Damage Mechanisms in Laser Powder Bed and Conventionally Cast Al-10Si-0.4Mg Alloys
Model the Initiation of Hot Cracking during Laser Welding of Al6061
NOW ON-DEMAND ONLY - Coupled Characterization Approaches for Fatigue Assessment of High-strength Steel and Light Metal Alloy Structures
On the Relevant Scale Related to Fatigue Crack Initiation in Different Metallic Alloys
Prediction of Critical Stress by Anisotropic Calculation of Dislocation Core-width
PRISMS-fatigue: A General Framework for Fatigue Analysis in Polycrystalline Metals and Alloys Using the Crystal Plasticity Finite Element Method
Process-microstructure-behavior Relationships for Fatigue of Additively Manufactured Al Alloys
Revealing the Critical Role of Volumetric Defects in the Fatigue Behavior of LB-PBF Ti-6Al-4V
Role of Cyclic Strain Localization in Fatigue Crack Initiation and Growth
Role of Twins on Localization of Cyclic Strain and Fatigue Crack Initiation in CrCoNi Medium-entropy Alloy
Slip Localization, Fatigue Strength and Microstructural Effects in Polycrystalline Alloys.
Spatial and Temporal Slip Heterogeneity in Ti–7Al as a Function of Oxygen Content and Crystallographic Ordering
Tracking Crystal-scale Cyclic Plasticity in Inconel 718 Using In Situ Loading and High Energy X-rays
Understanding the Connections Between Microstructural Features and Fatigue Crack Initiation and Propagation Properties in Medical Formulations of Ultra-high-molecular-weight-polyethylene (UHMWPE)

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