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Meeting MS&T21: Materials Science & Technology
Symposium Additive Manufacturing of Metals: Equipment, Instrumentation and In-Situ Process Monitoring
Presentation Title Functionally Graded Material Development by Leveraging Ultrasonic Grain Refinement in Additive Manufactured Nickel 718
Author(s) Nathaniel McNees, Satish Rajaram, Mark Warchol, Brian Wisner
On-Site Speaker (Planned) Nathaniel McNees
Abstract Scope Metal Additive Manufacturing processes are increasingly attractive because of their ability to produce complex geometry and unique material properties. Often additive manufacturing relies on trial and error to achieve the optimum build parameters which can still result in significant property variation within a single build plate let alone across multiple builds. Improved build consistency and reduced grain structure is demonstrated by leveraging Ultrasonic irradiation during the build of Selectively Laser Melted (SLM) Nickel 718. Improved micro-structure and properties are shown using scanning electron microscopy and mechanical testing methods. Moreover, by varying the ultrasonic energy and the typical print parameters including laser power and scan speed, the potential for generating complex functionally graded materials is demonstrated.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advancing Measurement Science of Laser Powder Bed Fusion (LPBF) Process Monitoring Applying Thermal Imaging
Combined In-situ Monitoring of Meltpool, Powder Layer, and Part Topography for Laser Powder Bed Fusion (LPBF) Based Metal Additive Manufacturing
Defect Recognition and Improvement in Ti-6Al-4V Fabrication by In-situ Monitoring and Feedback System of Directed Energy Deposition LAMDA 200
Functionally Graded Material Development by Leveraging Ultrasonic Grain Refinement in Additive Manufactured Nickel 718
High-speed Observations and Quantification of Spatter in Laser Powder Bed Fusion
In-situ Sensing in Processing Parameter Development for Bismuth Telluride Bulk Part Fabrication Using Laser Powder Bed Fusion
Innovative and Practical Approaches to Laser Powder Bed Fusion Sensing and Process Enhancement
Laser Powder Bed Fusion of Tall Thin Walled Structures: Dimensional Inaccuracy Due to Local Buckling, and In Situ Infrared Imaging for Early Failure Detection
Materials Characterization of Anomalies Identified Through In-situ Process Monitoring Data Analytics
Melt Pool Level Flaw Detection in Laser Hot Wire Additive Manufacturing Using a Trained Convolutional Long Short Term Memory Autoencoder
Physics Guided Machine Learning DED Melt Pool Width Prediction
Plenoptic Imaging for In-situ PIV and Melt Pool Monitoring in Laser Directed Energy Deposition
Studying the Effect of Inert Gases on Thermal Behavior in Laser Powder Bed Fusion Using In Situ Monitoring and Similarity Analysis
Ultrasonics for Monitoring Melt Pool Dynamics and Solidification

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