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Meeting MS&T23: Materials Science & Technology
Symposium Additive Manufacturing of High and Ultra-high Temperature Ceramics and Composites: Processing, Characterization and Testing
Presentation Title Additive Manufacturing of Silicon Carbide Ceramics at the Micron-/nano- Particle Size for Hypersonic Capabilities
Author(s) Grant L. Baldwin, Kun Wang, Scott Misture
On-Site Speaker (Planned) Grant L. Baldwin
Abstract Scope Reduction in Angle-of-Attack of leading edges results in increased aerodynamic capabilities and aerothermal stresses. Extrusion-based additive manufacturing of silicon carbide at the 200-micron diameter nozzle size takes on the challenge of both increasing resolution of the leading edge and providing thermal properties to withstand it. Using a traditional slurry method, a well dispersed, low particle size, and extrudable silicon carbide can be used within the robocasting forming process to develop high resolution parts. This process is reproducible at a high-throughput rate achieving uniformity throughout. Viscosity, pH, and surface roughness are quantified on the samples with various compositions or printed under different conditions. High solids loading with viscosity within the extrudable range is desired. Interaction between particles, medium, and additives are systematically investigated and discussed.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

3D Printing of Ceramic Composites
A-9: Advanced Manufacturing of Complex Zirconium Carbide Structures for Space Nuclear Propulsion
Additive Manufacturing for Functionally Graded Advanced Ceramics
Additive Manufacturing of Silicon Carbide Ceramics at the Micron-/nano- Particle Size for Hypersonic Capabilities
Additive Manufacturing of Silicon Nitride Using Stereolithography
Anisotropic Shrinkage of Additively Manufactured Ceramics Via Stereolithography
Carbide Based Fiber Growth by Laser Chemical Vapor Deposition
Effect of Variations in Carbon Fiber Loading of Silicon Carbide and Zirconium Diboride Cmcs Through Direct Ink Writing
Extrusion Based 3-D Printing of Reinforced SiC Using Hydrogel Pastes
Interpenetrating Phase Heterogeneous Ceramic-refractory Metal Composite Materials Created via Additive Manufacturing
Residual Stress in Additively Manufactured Alumina via Stereolithography
Robocasting Sintered SiC and Alumina for Extreme Applications
Towards Binder Jet Additive Manufacturing of High-temperature Ceramics - Understanding the Fundamentals to Overcome Processing Challenges
Vat Photopolymerization-based Additive Manufacturing of Different Non-oxide Ceramics

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