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Meeting MS&T23: Materials Science & Technology
Symposium Additive Manufacturing: Equipment, Instrumentation and In-Situ Process Monitoring
Presentation Title Implementing Statistical Process Control in Laser Powder Bed Fusion Metal Additive Manufacturing
Author(s) Venkatavaradan Sunderarajan, Suman Das
On-Site Speaker (Planned) Venkatavaradan Sunderarajan
Abstract Scope Robust statistical process control can address challenges that prevent widespread industrial adoption of Laser Powder Bed Fusion (LPBF) Metal Additive Manufacturing (AM). Vast amounts of heterogeneous data from multiple in-situ monitoring sensors capture process information in real-time across length and time scales. This work demonstrates an effective method to parse and analyze this data, extract valuable information, and apply multivariate statistics to develop control charts for monitoring the LPBF process. Post-build part characterization helps establish correlations between the part properties and process state measured in-situ. Appropriate process control measures and critical limits can then be implemented for each process variable (or any combination), commensurate with the tolerance in part property allowable depending on the end-use application. This work will also highlight the challenges associated with the scale and rate of heterogeneous in-situ data capture, along with steps to address the same with minimal loss of valuable process information.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

An Efficiency Study of Multi-Mode Laser Profiles
Customized Glove Box for In Situ Monitoring of Laser Directed Energy Deposition
Exploring a Supervisory Control System Using ROS2 and IoT Sensors
Fill Impact Welding: Additive Manufacturing through Ballistic Impact of Metallic Sheets
Implementing Statistical Process Control in Laser Powder Bed Fusion Metal Additive Manufacturing
In-situ Pyrometric Sensing for Real-time AM Process Monitoring and Control
Investigating the Effect of Part Geometry on Microstructure for Laser Powder Bed Fusion of Bismuth Telluride using In-Situ Process Monitoring
Melt Pool Scale Process Monitoring for Laser Hot Wire Additive Directed Energy Deposition
Quantification of Build Interruptions through In-Process Monitoring and Mechanical Test
Real Time Observations of In-Situ Alloying Molybdenum and Ti-6Al-4V in Laser Directed Energy Deposition Additive Manufacturing
Reinforcement Learning for In-situ Melt Pool Control during Laser Powder Bed Fusion
Robust Detection of L-PBF Process Anomalies Using High-speed On-axis Melt Pool Pyrometry
Two-color Melt Pool Thermal Imaging on Powder-blown Laser-DED to Advance Understanding of Melt Pool Thermal-fluid Physics

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