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Meeting MS&T21: Materials Science & Technology
Symposium Processing and Performance of Materials Using Microwaves, Electric and Magnetic Fields, Ultrasound, Lasers, and Mechanical Work: The Rustum Roy Symposium
Presentation Title Electric Current Processing of Additively Manufactured Ti-6Al-4V Alloy
Author(s) Daudi R. Waryoba, Zahabul Islam, Ted Reutzel, Aman Haque
On-Site Speaker (Planned) Daudi R. Waryoba
Abstract Scope Structure-property-processing relationship has been studied in additively manufactured Ti-6Al-4V alloy. The processing was performed in-situ a transmission electron microscope (TEM) using a moderate current density of 5x105 A/cm2, and by suppressing Joule heating such that mechanical properties were not compromised. The results show that while the grain size increased by ~15%, the nanohardness increased by 16%. This is attributed to the pronounced dislocation generation, regeneration, and clustering as well as defect healing. Ultimately, there is a reduction in the residual strain and a significant increase in the intrinsic strength as evidenced by the high Taylor factor of the electric current processed specimen. This novel processing technique presents an alternative pathway for active controlling of microstructure and internal defects for additively manufactured parts that might be sensitive to high temperature processing or other conventional methods.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Assessment of Homogeneity in Percolated Composite Samples
Characterizing the Kinetics of Isothermal Microwave-assisted Chemical Syntheses (IMACS): Application of a Unified Process Kinetic Equation (UPKE)
Conditions for the Microwave Effect
Electric Current Processing of Additively Manufactured Ti-6Al-4V Alloy
Electromagnetic Assisted Thermal Processing Enabling Spatially Selective Phase Transformation of Metal Amorphous Nanocomposites
Freeform Microcasting
Methodology for Scaling Microwave Catalyst in a Fixed Bed
Micro Flash Sintering for Additive Manufacturing of Ceramics
Novel Electrode Configuration Effects on the Microstructural Homogeneity of Flash Sintered Ceramics for Solid-state Battery Electrolytes.
Solid State Joining of Dissimilar Single Crystal Ni-based Superalloys Using Field Assisted Sintering Technology (FAST)

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