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Meeting Materials Science & Technology 2020
Symposium Additive Manufacturing: Mechanical Behavior of Lattice Structures Produced via AM
Presentation Title Direct Metal Laser Sintering Strategies for Fabrication of Finer Resolution Cellular Structures
Author(s) Ebrahim Asadi, Fatemeh Hejripour, Muhammad Abdus Salam
On-Site Speaker (Planned) Ebrahim Asadi
Abstract Scope Direct Metal Laser Sintering (DMLS) is an additive manufacturing technology that is capable of fabricating net-shape intricate metallic designs such as cellular structures with tailored mechanical properties. In this talk, we present novel laser scanning strategies and their associated DMLS processing parameters to fabricate finer resolution Ti-6Al-4V cellular structures toward mimicking human cancellous bone resolution and mechanical performance. To this end, three DMLS scanning strategies with various laser power and scanning speed were defined to fabricate diamond and dodecahedron unit cells with four different cell sizes. With the constant laser spot size of 80μm, average powder size of 34μm, and layer thickness of 30μm for all the DMLS processes, the finest achieved resolution for the struts of the cellular structures are reported as 120μm in this study. Furthermore, correlations between DMLS processing parameters/scanning strategies with geometry, porosity, density, and mechanical performance of the cellular structures were comprehensively investigated and discussed.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing Laser Powder Bed Fusion Optimization for Dissolvable Supports with SS 316L
Direct Metal Laser Sintering Strategies for Fabrication of Finer Resolution Cellular Structures
Effect of Processing on Micro/Mesoscale Structures and Properties of Stainless Steel 316L Lattices
High-Throughput Screening of Additive Lattices using a Deep Neural Network
Mechanical Properties of Additively Manufactured Metal Lattices
Mesoscale Open Structures for Lightweight Structures
Microstructure and Mechanical Properties of Additively Manufactured Lattice Structures of Co-Cr-Mo Alloy
Predicting Interfacial Cracking between Solid and Lattice Support Structure during Laser Powder Bed Fusion Processing
Predicting the Response of Additively Manufactured IN625 Thin-walled Elements
Process-Aware Design of Additively Manufactured Lattice Structures
Residual Stress Mitigation in Lattice Structures Built by Laser Powder Bed Fusion
Tailoring Hierarchical Material Performance Through Process Manipulation

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