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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing of Large-scale Metallic Components
Presentation Title Quantifying the Influence of Plastic Anisotropy on the Prediction of Residual Stress and Distortion of Large Scale Additively Manufactured 316L Stainless Steel
Author(s) Jason Mayeur, Yousub Lee, Yukinori Yamamoto, Andrzej Nycz
On-Site Speaker (Planned) Jason Mayeur
Abstract Scope Accurate modeling of residual stress and distortion in additive manufacturing processes is important for predicting part quality and process optimization. In this study, we use crystal plasticity simulations to calculate parameters for an anisotropic and temperature-dependent yield surface for 316L SS produced by the wire + arc additive process. Materials produced by this process have large grain structures and sharp crystallographic textures, which leads to a spatially fluctuating and anisotropic mechanical response throughout the part. This anisotropy is not typically accounted for in thermo-mechanical process models. The crystal plasticity model is used to generate the data for fitting of the macroscale yield surface parameters through computational homogenization. Process model simulations are carried out using the anisotropic plasticity model and residual stress and distortion predictions are compared to those obtained using an isotropic and spatially homogeneous plasticity model.
Proceedings Inclusion? Planned:

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A-10: Influence of Exposure Strategy on Part Quality in Multi-Laser-Powder-Bed-Fusion (M-LPBF)
A-9: Inclusion Modification in AISI 316L by Addition of AlN via Laser Powder Bed Fusion
A Microstructure Development Model for Wire Arc Additively Manufactured Haynes 282
Analysis of Bead Geometry and Solidification Behavior during Laser-Wire Directed Energy Deposition
Assessing the Properties of Stainless Steels Fabricated via Wire-arc Additive Manufacturing
Assessment of As-printed Performance in Wire-Arc Additively Manufactured 410NiMo Steel Components
Augmenting Operando Neutron Diffraction Measurement of WAAM with Multispectral Thermal Imaging
Comparing the Fatigue Behavior of Laser Powder Bed Fused Ti-6Al-4V: Single-laser vs. Dual-laser
Controlling Heterogeneity of Inconel 625 and 316L Interface by Functionally Gradient Method Using L-PBF Process
Dehydrogenation Model for Hydrogen-based Heat Treatments of Large Additively Manufactured Components
Design, Modeling and Optimization of a Light Weight Impact Attenuator for Commercial Vehicles Using Wire Arc Additive/Subtractive Manufacturing (WAASM) Processing
Distortion Compensation for Metal Additive Manufacturing
Effect of Aging and Quenching Media on the Mechanical Behavior of AlSi10Mg
Effect of Cooling Rates on the α-lathe, κ Precipitates, and Reconstructed Prior-β Grains in Nickel Aluminum Bronze
Effect of Varying Machining Conditions on Microstructure and Mechanical Properties of 316L Stainless Steel Fabricated by Hybrid Manufacturing
From Neutron Diffraction to Tool Repair: How Fundamental Scientific Research Translates to Industrial Impact for Hybrid Manufacturing Systems
High-Throughput, Force-Based Measurements of Residual Stress and Comparison to Numerical Predictions
High Deposition Rate Wire Arc Additive Manufacturing of “Unweldable” Precipitation Hardened Aluminum Alloys
Hybrid Metal Manufacturing of Large Freeform Geometries
In-Situ Monitoring and Control for Large-Scale Metal AM
In Situ Monitoring of Residual Stress during Heat Treatment of High Strength Additively Manufactured Steel via Laser Ultrasound Measurements
Large Area Deposition of Haynes 230
Large Scale Metal Additive Manufacturing – Towards Qualification and Certification
Large Scale Metal Additive Manufacturing for Infrastructure Repair
Mechanical Properties and Fatigue Performance of a Wire Arc Additive Manufactured ER100S-G Steel for HY-80 Applications
Mitigating Large Distortion in Wire Arc Additive Manufacturing via Topology Optimization and Modified Inherent Strain Modeling
Multiscale Characterisation and Evaluation of the Effect of Recycling on Powder and Build Parts Performance
Numerical Investigation of Gas-driven Powder Motion in Laser Powder Bed Fusion
Operando Neutron Diffraction Characterization of Wire-Arc Deposited Steels
Process-Property Determination of Hot-Wire Laser DED Stainless Steel 316L Using Two Print Directions
Quantifying the Influence of Plastic Anisotropy on the Prediction of Residual Stress and Distortion of Large Scale Additively Manufactured 316L Stainless Steel
Rapid Process Qualification for W-DED Ti-6Al-4V
Rapid Qualification of Wire Feed Direct Energy Deposition Process Builds Using ICME Approach
Steel-copper Functionally Graded Material Produced by Twin-wire and Arc Additive Manufacturing (T-WAAM)
Structure-property-processing Relationship of 3D Printed Metals via Hot Wire Direct Energy Deposition
The Effect of Build Platform Temperature and Thermal Post-Processing on the Ferritic/Martensitic T-91 Stainless Steel Additively Manufactured via Directed Energy Deposition Laser technique
The Effect of Cryogenic Cooling on the Microstructure and Mechanical Properties of Wire Arc Additively Manufactured Steels
Thermal Model of Hot-wire Additive Manufacturing of Ti-6Al-4V
Ultrasonic Effects on Gas Tungsten Arc Based Wire Additive Manufacturing of Aluminum Nanocomposite
Understanding Stress Evloution in Wire Arc Additive Manufacturing of LTT Alloy Using Finite Element Methods
Unique Aspects of Structure-Properties Relationships within Large-scale Structural Components of Fusion Additively Manufactured Stainless Steels
Wire-Arc Additive Manufacturing of HaynesŪ 282 Superalloy
Wire Arc Additive Manufacturing (WAAM) of Nano-Treated High Strength Aluminum Alloys
Wire + Arc Additive Manufacturing of Functionally -graded HSLA and Austenitic Stainless Steel Bi-material Structures

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