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Meeting 2023 TMS Annual Meeting & Exhibition
Symposium Electrode Technology for Aluminum Production
Presentation Title New Generation Anode Baking Furnace: Use of Prefabrication for Additional Conversions at Bell-Bay Plant
Author(s) Sandra Besson, David Deneef, Anthony Reeve, Youcef Nadjem, Meaghan Noonan, Roy A. Cahill
On-Site Speaker (Planned) Sandra Besson
Abstract Scope The anodes used for aluminium production are baked in order to reach the resistivity, mechanical resistance and reactivity adequate for the electrolysis process. The anodes are baked in pits that are usually separated from each other by fluewalls and headwalls made of dense refractory material. In 2017, an industrial prototype of the new generation anode baking technology was installed at the Bell Bay smelter with 6 sections converted to this patented technology. The headwalls were partially removed to allow a productivity increase by 15 % and gas consumption reduction by 30 %. After the success of this first trial, the conversion of five additional 6-sections zones by the end of 2025 has been decided for Bell-Bay’s furnace. The use of prefabrication has been developed and implemented for the installation of the second generation of walls to: 1. shorten the construction duration and limit the production loss, 2. improve the ergonomics and safety for the construction workers and, 3. improve the overall brick assembly quality. This paper reviews the process that led to an optimized second NG zone construction through prefabrication.
Proceedings Inclusion? Planned: Light Metals
Keywords Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

AHEX Full Scale Experiences at TRIMET Aluminium SE
Influence of Crusher Type and Particle Shape on the Bulk Density of Blended Shaft and Hearth Calcined Anode Grade Petroleum Coke
Inline Modal Detection System of Anodes and Cathodes Measuring Cracks and Physical Properties
Investigation of the Stacking Effects on the Electrical Resistivity of Industrial Baked Anodes
Managing Green Petroleum Coke Properties Variations on Prebaked Anodes Quality in Aluminium Bahrain “Alba”
Method for Calcined Petroleum Coke Evaluation to Improve the Anode Quality
New Generation Anode Baking Furnace: Use of Prefabrication for Additional Conversions at Bell-Bay Plant
New Methods to Determine PAH Emission Dynamics during Electrode Mass Processing
Partial Replacement of Coke with Biocoke: Effect of Biocoke Production Temperature on Anode Quality

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