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Meeting Materials Science & Technology 2020
Symposium Additive Manufacturing: Qualification and Certification
Presentation Title Ensuring Build Quality thru Physics-based Support Design Optimization for Residual Stress
Author(s) Albert To, Lin Cheng, Qian Chen, Xuan Liang
On-Site Speaker (Planned) Albert To
Abstract Scope A new design optimization method based on fast process simulation is proposed for the design of support structure for reducing residual stress and distortion in laser powder bed fusion (LPBF) processed metallic components. First, a modified inherent strain method is proposed for fast prediction of the stress and deformation. Second, a projection scheme is proposed to map the domain of support structure for a given solid component, in which the minimum support area is found for the next step. Third, lattice structure topology optimization is applied to minimize the mass consumption of support structure subjected to yield stress constraints. This not only prevent failure of the LPBF builds by limiting the residual stress below the yield strength, but also reduce material required for support structure. Both numerical simulation and experiments prove that the proposed method can ensure success of metal LPBF builds.
Proceedings Inclusion? Undecided


A Comprehensive Digital Platform for Additive Manufacturing
A Multi-Sensor Comparative Study for Fatigue Prognosis of Additively Manufactured Metallic Specimens
Connecting Metal Powder Morphological Characteristics with Flowability Properties Using Machine Learning
CT Based Analysis of Generation and Characterization of Parameter- and Process-induced Defects in Powder Bed Fusion Additive Manufacturing
Effect of Sample Geometry and Orientation on Tensile Properties of Ti-6Al-4V Manufactured by Electron Beam Melting
Ensuring Build Quality thru Physics-based Support Design Optimization for Residual Stress
Influence of Printing Parameters within the Binder-powder Interaction
Introductory Comments: Additive Manufacturing: Qualification and Certification
Physics-based Qualification for Laser Powder Bed Fusion AM
Pore Formation in Laser Powder Bed Fusion Inconel 718 through Multiphysics Modeling
Post-build Heat Treatment of Wire-arc Additive Manufactured 410 SS for Hardness Tuning
Recyclability of Ti-6Al-4V Powders Used in Additive Manufacturing
Reducing Anisotropic Deformation of LPBF Inconel 718 for Applications in Extreme Conditions
Reducing Heat Buildup and Regularizing Melt Pool Dimensions in Laser Powder Bed Fusion through a “Powder Moat” Scan Strategy
Similarity Analysis and Clustering of Thermal History to Understand Process-structure Relationships
Simulation of the Effect of Texture on Anisotropy in SLM-Produced IN718 Microstructures
The Effects of Powder Particle Size Distribution on the Powder and Part Performance of Laser Powder Bed Fusion 17-4 PH Stainless Steel
Unveiling the Relationships between Powder Bed Conditions and Materials Quality during Selective Laser Melting

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