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About this Symposium

Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Powder-Based Manufacturing and Repair of Large Structural Components for Critical Applications
Sponsorship TMS Materials Processing and Manufacturing Division
TMS: Powder Materials Committee
TMS: Additive Manufacturing Committee
Organizer(s) Iver E. Anderson, Iowa State University Ames Laboratory
Kyle L. Tsaknopoulos, Worcester Polytechnic Institute
Hani Henein, University of Alberta
Scope This Symposium aims to convene researchers and engineers with extensive background in powder metallurgy shape fabrication and repair, especially powder-based technologies for manufacturing large-scale metallic and metal-ceramic composite components or claddings. Thus, with this shared information and the interactions that result, we would like to bolster research and development activities in this rapidly growing area of advanced manufacturing. Of principal interest will be highlighting of industrial needs for advanced powder-based manufacturing or repair of low numbers of parts with highly critical properties. We expect the talks to address technology developments that couple smart (e.g., additive or hybrid) manufacturing and advanced materials, including consolidation or fabrication processing advances and incorporation of sensors to ensure uniform fully dense structures that demonstrate robust microstructure-property-performance relationships.

Examples of the large-scale metallic components are related to:
• Aerospace: rocket boosters, rings, discs, airframe sections, landing gear.
• Navy/Military: valves for submarines, gun barrels, armaments.
• Land Based Gas Turbines: turbine discs, turbine casings, rotor shafts (e.g., 10 tons/piece).
• Nuclear: small modular reactor heads, reactor coolant pumps, steam generators,
pressurizers, large valves, control rod drive tubes.
• Oil and Gas: valves, underwater blowout preventers, seal plates and rings, pump components and ground engaging tools.
A list of the powder-based advanced manufacturing methods of interest includes:
Hot isostatic pressing (HIP) and vacuum hot pressing (VHP),
Special additive manufacturing (AM) methods with laser (plasma) melting, e.g., big area AM (BAAM) and wide area AM (WAAM), along with powder-blown/wire-arc DED,
Thermal spray and cold spray deposition methods are also of interest, especially for repairs.

Abstracts Due 07/29/2025
Proceedings Plan Planned:

PRESENTATIONS APPROVED FOR THIS SYMPOSIUM INCLUDE


4140 Steel Cold Spray Depositions via Heat Treatment of Feedstock Powder and In-Situ Self Peening
Application of Arc Based Direct Energy Deposition Additive Manufacturing for Forging Die Repair
Effect of Powder Size Distribution on Anisotropic Shrinkage of Binder Jet 316L Stainless Steel Parts
Effect of Process Parameters on Plasma Transferred Arc Additive Manufactured 17-4PH Using the Taguchi Method
Extremely Low-Temperature Tensile Behavior of 316L Stainless Steel Additively Manufactured by Laser Powder Bed Fusion
Fabrication of Homogenized and Directionally Solidified Inconel 718 Deposit by Induction-Heating-Assisted L-DED Process
Framework for Joining of Dissimilar Materials Using Additive Manufacturing
HIP Manufacturing of Large Dissimilar Metal Reactor Structures
Investigating DED Repair Strategies in Grooved 316L Stainless Steel for Enhanced Strength-Ductility Synergy
Manufacture and Repair of Thick Tungsten Coatings for Fusion via VPS and FAST
Mechanical Property Enhancement Through Multi-layer Deposition of Dissimilar Materials Using Directed Energy Deposition
Microstructural Control of Additively Manufactured and Wrought 7050 Aluminum Alloy via Diode Laser Annealing
Repair of Aluminum Alloy 7075 Using Laser Based Directed Energy Deposition


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