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About this Symposium

Meeting 2026 TMS Annual Meeting & Exhibition
Symposium In-Situ Monitoring and Control of Solidification & Deformation Processes in Metal Additive Manufacturing
Sponsorship TMS Materials Processing and Manufacturing Division
TMS Structural Materials Division
TMS: Additive Manufacturing Committee
TMS: Integrated Computational Materials Engineering Committee
TMS: Solidification Committee
TMS: Shaping and Forming Committee
Organizer(s) Michael B. Pagan, University of Georgia
Amit Misra, University of Michigan
Suresh Babu, University of Maryland
Matteo Seita, University of Cambridge
Jerard Gordon, University of Michigan
Mohsen Taheri Andani, Texas A&M University
Alex J. Plotkowski, Oak Ridge National Laboratory
Arun Devaraj, Pacific Northwest National Laboratory
Scope Additive manufacturing is a transformational alternative to traditional manufacturing as near-net shape components can be created with complex geometries and material properties. Although components and alloys can be rapidly designed and fabricated for demanding applications, the current methodology to determine appropriate manufacturing conditions is time consuming requiring ex-situ characterization. A fabricated part must be removed, sectioned, and extensively examined to determine if correct machine parameter processing conditions occurred during production to avoid defects. Through understanding and implementing knowledge of conditions that occur during the manufacturing solidification or deformation process, machine parameters can be adjusted during fabrication to correct, heal, and alter the component while it is being created. In-situ modifications also introduces the potential for the science and design of new materials with unique and valuable properties. This symposium invited submissions that bridges the scientific interplay between material microstructure evolution including solidification, solid-state phase transformation and deformation during fabrication and the associated control of the manufacturing fabrication systems.

This symposium would like to invite contributions on topics including, but not limited to:
• In-process data collection during additive manufacturing of solidification cracking, porosity, dimensional integrity, thermal evolution or related microstructure features.
• Interactions between phase transformations and inherent deformation modes in the range of plastic strain gradients occurring in fusion based and solid-state AM.
• Machine learning algorithms related to feedback control of robotic systems and advanced manufacturing techniques.
• Combinatorial experimental and modeling approaches that consider effects from computer vision, robotics, advanced sensors, and human interactions.
• Intersection of multiple data types corresponding to material evolution during advanced manufacturing.

Abstracts Due 07/29/2025
Proceedings Plan Planned:

PRESENTATIONS APPROVED FOR THIS SYMPOSIUM INCLUDE


'Simulation Twins' - Sensing and Control of Unseen Quantities Through Real-Time Assimilation of Imaging to FEA
Accelerating Directed Energy Deposition (DED) Adoption Through In-Situ Data Collection and Closed-Loop Processing Control
Alloy Design and Microstructure-Property Relationships for Non-Equiatomic Ti-Zr-Nb-Ta-V-Cr Alloys With Tensile Ductility Made by Laser Powder Bed Fusion
Closed-Loop Multimodal Standoff Height Control in Directed Energy Deposition
Directed Energy Deposition of a Medium Manganese Steel: Influence of Processing Parameters on Microstructure and Mechanical Properties
Dynamics of Intermetallic Phase Formation During Additive Manufacturing of Functionally Graded Aluminium-Titanium
Effects of Forging on Microstructural and Mechanical Properties of AISI 316LSi Fabricated via Wire Arc Additive Manufacturing (WAAM)
Enabling Low-Latency Synchrotron XRD Analysis for Real-Time Insights Into Driven Microstructural Evolution
Heat and Beat: New Strategies for Dislocation Density Control in Steels During Laser Powder Bed Fusion
High-Throughput In-Situ Ultrasonic Monitoring of Melt Pool Dynamics and Phase Transformations in Laser Additive Manufacturing
High-Throughput Process–Structure–Property Mapping in LPBF of 316L via In Situ Monitoring and Automated Characterization
Improved Metal Microstructure Control by Multi-Laser Treatments
In-Situ Monitoring and Closed-Loop Control of Stainless Steel 316L Direct Energy Deposition via Plasma Plume Dynamics
Infrared Imaging and Multiphysics Modeling for Prediction of Solidification Dynamics During Selective Laser Melting
Machine Learning Guided Exploration of Process-Structure-Property Relationships in Metal Additive Manufacturing
Microstructural Origins of Tensile Anisotropy and Deformation Behaviour in Additively Manufactured SS201 Stainless Steel
Multimodal Process Monitoring for Detecting Anomalous Behavior in Laser Powder Bed Fusion
Predicting Deposition Height and Properties in Directed Energy Deposition
Processing-Microstructure-Mechanical Behavior Relationships in Ferrous Alloys via Mixed Powder Laser Powder Bed Fusion
Revealing Optimal Melting Regimes for Defect Lean Thin-Walled Aluminium Laser Powder Bed Fusion Builds
Size Effects in Mechanical Properties of LPBF SS316L
Sub-Surface Temperature Evolution Mapping During Laser Powder Bed Fusion via In-Situ XRD
Tailoring Microstructure and Mechanical Properties During Additive Manufacturing of Ti-6Al-4V via In-Process Laser Heat Treatments
Tailoring Phase Transformation and Residual Stress in Wire-DED via Thermal Sensing and Multiphysics Modeling
Tracking Phase Evolution in Additive Manufacturing of Steels via Operando X-Ray Diffraction
Understanding Microstructure Evolution During Processing in Additively Manufactured Functionally Graded Materials


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