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About this Symposium

Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Advanced Welding, Joining, and Bonding of Structural Steels
Sponsorship TMS Structural Materials Division
TMS: Steels Committee
Organizer(s) Mohsen Sanayei, A. O. Smith
Benjamin Adam, Oregon State University
Rangasayee Kannan, Oak Ridge National Laboratory
Krista R. Limmer, DEVCOM Army Research Laboratory
Radhakanta Rana, Tata Steel Nederland
Bruce Krakauer, AO Smith Corporate Technology Center
Jonah Klemm-Toole, Colorado School of Mines
Scope Steels remain central to structural manufacturing, but joint integrity increasingly governs performance and reliability. This symposium covers welding‑centric and complementary joining of structural steels, emphasizing arc welding, high‑energy fusion, and brazing‑based metallurgical bonding, including laser and laser–arc hybrid processes where applied to steels. Focus areas include thermal cycles, phase transformations, weld/HAZ metallurgy, residual stress, distortion, and defect formation, linked to fatigue, cracking, leak integrity, and durability. Multi‑pass welding, interpass evolution, and PWHT in production and repair are highlighted, along with resistance/solid‑state joining and enabling characterization, modeling/ICME, and data‑driven process control for robust qualification

Topics of interest include, but are not limited to:

· High‑energy fusion joining, including waveform‑controlled GMAW/GTAW/SAW, laser and laser–arc hybrid welding, and electron beam welding, with emphasis on weld/HAZ metallurgy.

· Multi‑pass pulsed GMAW and related arc welding, including thermal‑cycle control, interpass microstructure evolution, and weld/HAZ optimization.

· Post‑weld heat treatment (PWHT), including weld/HAZ evolution, residual‑stress relief, repair scenarios, and code‑mandated requirements.

· Dissimilar‑metal welding and brazing, including graded interlayers and elevated‑temperature performance.

· Resistance welding (spot, projection, seam, mash‑seam), emphasizing process control and defect mitigation.

· Solid‑state joining, including friction‑based methods and ultrasonic metal welding, focusing on interfacial mechanisms and joint integrity.

· Brazing and metallurgical bonding, including induction, vacuum, controlled‑atmosphere, laser brazing, diffusion bonding, and TLP bonding.

· Advanced characterization of welds and HAZs, including EBSD, APT, residual‑stress measurement, and in‑situ synchrotron and neutron methods.

· Modeling, ICME, and digital enablement, including prediction of phase transformations, HAZ evolution, and residual stress/distortion.

· In‑process sensing, inspection, and AI‑driven methods for real‑time quality prediction, process control, and accelerated qualification.

Abstracts Due 07/15/2026
Proceedings Plan Planned:

PRESENTATIONS APPROVED FOR THIS SYMPOSIUM INCLUDE


A COMSOL Multiphysics Framework for Predicting Nugget Growth and HAZ Development in Resistance Spot Welded Dual-Phase Steels.
Accelerating Steel Spot Welding Database Development Using Design of Experiments and Spatial Mapping
Adaptive Welding: Breaking Barriers to Robotic Success
Analysis of Low Transformation Temperature Welding Consumables- Distortion Control and Evolution of Stresses
Composition Effects on Weld-Zone Microstructure in Precipitation-Strengthened Fe-Mn-Al-C Steels
Development of a Mechanical Property Database for Steel Connections Using the Calc_LSR_MC Algorithm
Development of a Sequential HLAW–SAW Process for One-Sided Welding of Thick High-Strength Steel
Development of an optical in-situ working distance sensor for blown powder laser beam directed energy deposition
Diffusion Bonding of Ultra-Conductive Composite to Busbar and Winding-Wire Conductors for Electric Vehicle Motor applications
Dissimilar welding of API 5L X65 steel pipe cladded with Alloy 625: Root pass with Alloy 686 and low-alloy steel filling
Effect of internal oxidation on resistance spot welding-induced liquid metal embrittlement in advanced high strength steels
Effects of Chemical Composition and Welding Cooling Rate on the Microstructure and Properties of Ultra-High-Strength Hydropower Steel
Graded Transition Steel Joints for Mitigating Galvanic Embrittlement in Acid Gas Geothermal Environments
High-Velocity Laser Accelerated Deposition (HVLAD): A Solid-State Laser Joining Approach for Metallurgically Bonded Steel Coatings
Influence of HAZ Subzone Microstructures on the Hydrogen Susceptibility of HSLA Pipeline Steels
Influence of Residual Copper on the Weldability and Weld Performance of Low Carbon Steels
Investigation of High-Temperature Mechanical Performance of Diffusion-Bonded 316H SS and Alloy 617 for Advanced Nuclear Applications
Laser Ultrasonic Nondestructive Evaluation for Qualification of Micro-Resistance Spot Welds
Lessons Learned from Monolithic Isolation Joint Failures in Cathodically Protected Oil and Gas Pipeline
Magnetically assisted laser welding of steels
Multi-Modal Acoustic Feature Fusion for Material State Inference of Joined Metals
Multi-Phase-Field Modeling of Intergranular Corrosion Kinetics in Welded Steel
Physics-Informed Inverse Design of Welding Filler Materials for Low-Alloy Steels with High Strength, Ductility and Toughness
Process-Structure-Properties of the Heat-Affected Zone in Multi-Pass Pulsed Gas-Metal Arc Welded API X70 Line Pipe
Resistance welding of conventional and advanced high-strength steels: challenges and recent developments
Sensitivity of Local Fatigue Stresses to Corrosion-Induced Changes in Weld Geometry and Residual Stresses of Structural Steel Joints.
Systematic Interlayer Selection Framework for Dissimilar Metal Joining: A Miedema-Based Thermodynamic and Corrosion Screening Approach
Type IV cavity and corrosion resistance of stressed ferritic/martensitic steel weldments exposed to 577 °C liquid sodium


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