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About this Symposium

Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing Materials, Processes and Applications for Energy Industry
Sponsorship TMS Materials Processing and Manufacturing Division
TMS: Additive Manufacturing Committee
TMS: Corrosion and Environmental Effects Committee
TMS: Energy Committee
TMS: Mechanical Behavior of Materials Committee
Organizer(s) Xiaoyuan Lou, Purdue University
Isabella J. Van Rooyen, Pacific Northwest National Laboratory
Sridharan Kumar, University of Wisconsin–Madison
Michael Kirka, Oak Ridge National Laboratory
Subhashish Meher, Pacific Northwest National Laboratory
Mohan Sai Kiran Kumar Yadav Nartu, Pacific Northwest National Laboratory
Jonah Klemm-Toole, Colorado School of Mines
Ning Zhou, Carpenter Technology Corporation
Pin Lu, Solvus Global
Adam Travis, Westinghouse
Eric Detsi, University of Pennsylvania
Scope Additive manufacturing (AM) have grown significantly over recent years in energy sectors including power generation and oil & gas industries, due to the advantages for supply chain development, economic and performance enhancements, and cost saving. The examples include the high-temperature components in gas turbines, fuel and structural components in nuclear reactors, and corrosion resistant off-shore drilling components. Compared to other industries, energy industry has its unique material and process requirements to be able to deploy AM in the commercial scale. Large-scale AM is desired to accommodate the size requirement of the energy infrastructure. The cost-effective choices of materials and processes are of greater consideration in power generation and oil&gas industry due to their lower profit margin than aerospace and healthcare industries. More complicated service environments, ranging from high temperature, corrosive conditions to radiation damages, are often seen in different energy systems. Material performance data across a wide range of environments are needed. Beyond the challenging material and process requirements, the full adoption of AM in all energy sectors are hindered by the lack of available codes and standards. To overcome these challenges, it is essential to develop new materials and processes, gather relevant material data, and advance qualification, inspection, and testing technologies. These efforts are necessary to meet the higher demands of materials in energy environments and enable their wide use in various applications.

This symposium invites talks focusing on developing, understanding, and qualifying AM materials that target the environments in specific energy sectors, including nuclear fission and fusion, oil and gas, natural gas, coal, solar, and wind. To accelerate industry adoption and material qualification, we welcome talks from energy industry to cover code/standard development and industry demonstration.

This symposium will integrate invited and contributed talks in the following categories. It also seeks to include industry perspectives in the forms of talks and open conversations.
• Advanced AM materials and material architectures for energy industries, including high-temperature materials, corrosion resistant materials, radiation-resistant materials, functionally-graded materials.
• Advanced AM processes for energy industries, including various powder and wire based laser AM technologies, arc-welding based AM, cold spray, friction stir based AM, large-scale AM technologies.
• Material behavior in energy environments: short-term and long-term evolution of microstructure and material properties of AM materials in the energy environments (e.g., mechanical properties, precipitation and phase transformation, radiation damage, corrosion and oxidation, creep, creep-fatigue, thermal aging).
• Qualification and testing: recent progress of advanced characterization, non-destructive evaluation, accelerated testing, model-based qualification and quality acceptance protocol to support the standardization and material qualification.
• Performance monitoring and qualify control: In-situ performance monitoring of AM structures in energy environments, sensors.
• Industry adoption: recent progress on code and standard development; industry demonstration of AM in energy applications

Abstracts Due 07/29/2025
Proceedings Plan Planned:

PRESENTATIONS APPROVED FOR THIS SYMPOSIUM INCLUDE


A Combinatorial Approach for Designing Additively Manufactured High Entropy Alloys for Energy Applications
Acoustical Geometric Phase Sensing for Non-Destructive Defect Detection in Additive Manufactured IN718
Additive Friction Stir Deposition of Novel Al-Ce Alloys
Additive Manufacturing of Hermetically Sealed Porous Components for Nuclear Applications Via Laser Powder Bed Fusion
Additive Manufacturing of Metal Filters Via Binder Jet Printing
Additive Manufacturing of Oxide Dispersion Strengthened Stainless and RAFM Steels
Additive Manufacturing of Oxide Dispersion Strengthened Tungsten Using Electron Beam Powder Bed
Additive Manufacturing of SS316L on Copper for Radioactive Waste Container Applications
Advancements in Tooling and Process Development for High Temperature Alloys Using Additive Friction Stir Deposition
Arc-Based Additive Manucturing of High Performance Inconel 718
Bonding Characteristics at the Copper/Inconel Interface: A Comparison of Fusion and Non-Fusion Additive Manufacturing Techniques
Copper–Stainless Steel Functionally Graded Materials Fabricated Using Wire Arc Additive Manufacturing
Creep Behavior of Laser Powder Bed Fusion Haynes 282 Alloy and Integrity of Its Welds for Concentrated Solar Power Systems
Critical Mineral Usage and Waste Reduction for Nuclear Structural Materials Through Additive Manufacturing Technologies
Design and Manufacturing of Ti-xFe Gradient Alloy Using Laser-Directed Energy Deposition
Design of a Multimaterials Dispenser Prototype for Binder Jet 3D Printing Targeting Eddy-Current-Reduced Magnetic Ceramic Components
Dislocations as Active Hosts for Boron in Additive Manufactured Ni-Based Alloys
Effect of Precipitates Formation and Oxide Particles on Recrystallization in Stainless Steel 316H Processed by Laser Powder Bed Fusion
Elucidating the Mechanisms of Creep Failure in LPBF SS-316H Using X-Ray Computed Tomography
Evaluation of Local Mechanical Properties of Additively Manufactured Inconel 718 Parts
Forging Fusion-Grade Steels in the 3D Printer: The Power of In-Situ Microstructure Control
From Process Window to Performance: Multiscale LPBF Optimization of Y₂O₃-reinforced 316L ODS Stainless Steel for Advanced Energy Applications
Functionally Graded Transition from Tungsten to Low-Activation Steels: Microstructure and Mechanical Properties
Harnessing Potential in Additive Manufacturing for Usage on Reusable Rocket Engines
Heat Treatment Effect on Microstructural and Mechanical Properties of Copper–Nickel Alloys Processed by Wire Arc Additive Manufacturing
High-Performance Computing-Driven Simulation of L-PBF and Heat Treatment in Gamma Prime Alloys
High-Temperature Irradiation Response of Al0.3Ti0.2Co0.7CrFeNi1.7 High Entropy Alloy processed via Directed Energy Deposition
Impact of Build Texture and Grain Morphology on the Creep Performance of Additively Manufacturing Austenitic Stainless Steel
Impact of Nano-oxide Incorporation Method on Microstructure and Mechanical Properties of LPB-LB Manufactured Oxide Dispersed Ni-based alloys for Aerospace and Nuclear Applications
Improvements in Creep Performance of Modified IN738 Processed with Laser Powder Bed Fusion
In-Situ Optimization of Heat Treatment in Additively Manufactured SS316L Using High-Temperature Confocal Laser Microscopy
Influence of Gamma Prime Size on Creep Deformation and Fracture in Gas Metal Arc Directed Energy Deposition Haynes 282
Influence of In-Situ Alloying on Mechanical Properties of Additively Manufactured Stainless Steels
Influence of Powder and Sheath Materials on Deposition Behavior and Microstructure of Tailored 316L Metal-Cored Wires for WAAM
Investigating Convergent Manufacturing Pathways to Fabricate Large-Scale Components for Nuclear Application
Investigating Process Parameters of WA 740H in PBF-LB
Investigating the Influence of Low Laser Power on Microstructure–Property Relationships in 15-5 PH Stainless Steel Processed Via Laser Powder Bed Fusion
Laser-Based Additive Manufacturing as a Microstructural Design Tool for Cu-Ni Thermoelectric Alloys
Laser Additive Manufacturing of Nickel Matrix Composites: DED-LB/w With Cored-Wire and DED-LB/p With Mixed Powder
Laser Powder Bed Fusion Printing of Tungsten on G91 Steel for Fusion Reactor Applications
Microstructural Evolution and Mechanical Behavior of Differently Sintered Zircaloy-4 Powder Compacts
Microstructure Evolution and Small-Scale Mechanical Behavior of Wire-Arc Directed Energy Deposition Fabricated Crack-Free Tungsten
Optimization of ODS Inconel 939 Produced by SLM for Enhanced High-Temperature Strength
Parameterization of Laser Powder Bed Fusion to Create Porous Channels for Fluid Flow and Wicking
Pilot the Industrialization of Additively Manufactured Forging Preforms to Expedite the Forging of Low Volume Forging Components
Practical Application of ICME Tools for Multi-Material Joining
Printability and Defect Process Maps for Laser Powder Bed Fusion of Chemically Modified Graphene Coated Copper
Process–Structure–Property Relationships and Creep Behavior of Additively Manufactured Haynes 282 for High-Temperature Application: Toward Predictive Modeling
Process–Structure–Property Mapping of Wire-LDED FeCrAl: Effects of Shielding Gas and the Role of HIP
Property Evaluation of CSEF Steels Produced through Wire-Arc Direct Energy Deposition
Tensile Strength of Additive Friction Stir Deposition Fabricated Aluminum Alloy 2050
The Influence of Shielding Gas on the Wire-Arc Additive Manufacturing (WAAM) of Ni-Based Superalloy Haynes 282
The Role of Melt Pool Dimensions on Solidification Cracking in Gamma Prime Strengthened Ni Based Superalloys Processed with Laser Powder Bed Fusion
Towards an Inverse Dilution Model for Compositionally Graded Materials Manufactured With Directed Energy Deposition
Transition Zone Engineering: Grading Inconel to GRCop


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