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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing Fatigue and Fracture: Towards Accurate Prediction
Sponsorship TMS Structural Materials Division
TMS: Additive Manufacturing Committee
TMS: Mechanical Behavior of Materials Committee
Organizer(s) Nik Hrabe, National Institute of Standards and Technology
Nima Shamsaei, Auburn University
John J. Lewandowski, Case Western Reserve University
Mohsen Seifi, ASTM International/Case Western Reserve University
Scope The current understanding of fatigue and fracture behavior of additive manufacturing metals is limited and must be expanded before widespread use in fatigue and fracture critical applications can be fully realized. It is the purpose of this symposium to move toward that expanded understanding by providing a forum to present research results from investigations into fatigue and fracture behavior of additive manufacturing of metals.

Topics of interest include (but are not limited to):
1. Fatigue Modeling and Prediction
2. Data Science Techniques for Fatigue and Fracture
3. Novel Fatigue and Fracture Test Techniques (e.g. High-Throughput)
4. Critical Flaw Size Investigations
5. Microstructure-based Fatigue Studies on Additive-Manufactured Materials (JOINT SESSION with Fatigue in Materials Symposium)
6. Effects of Surface Roughness, Residual Stress, and Environment on Fatigue and Fracture
7. Processing and Structure Effects on Macroscale Fatigue and Fracture Properties and Performance (see details below)

Processing-structure-property-performance relationships pertinent to this symposium must focus on fatigue and fracture and can include the following. Processing includes machine settings (e.g. layer thickness), melt parameters (e.g. energy density, scan strategy), post-processing (e.g. heat treatment, surface treatment), and feedstock variables (e.g. flowability, spreadability, particle size distribution) that can directly impact fatigue and fracture performance of parts. Structure includes crystallographic microstructure (e.g. texture, phase content, grain size/morphology), internal defects (e.g. pores, inclusions), external defects (e.g. surface roughness), residual stress, and chemistry. Properties include all macroscopic fatigue and fracture properties (e.g. high-cycle fatigue, low-cycle fatigue, linear elastic fracture toughness (KIc), elastic-plastic fracture toughness (J-int), fatigue crack growth rate, and impact toughness (Charpy)), but do NOT include small-scale mechanical property assessment. Performance includes any end-product testing.

Abstracts Due 07/15/2024
Proceedings Plan Planned:
PRESENTATIONS APPROVED FOR THIS SYMPOSIUM INCLUDE

A Strong and Fracture-Resistant High-Entropy Alloy Intrinsically Toughened by 3D-Printing
Analysis of Wear Behavior in CoCrFeMnNi Alloys Additively Manufactured by Directed Energy Deposition Process
As-Printed Surface Roughness Analysis for Predicting Minimum Fatigue Life of Additively Manufactured Parts
Assessing Part-to-Coupon Porosity Equivalence for Fatigue of Powder Bed Fusion - Laser Beam Manufactured Ti-6Al-4V
Competition Between Defects and Microstructure on Fatigue Crack Formation and Life in L-PBF IN718
Directed Energy Deposition of TiNbVZr Based Complex Concentrated Alloy for High Temperature Applications
Ductile Fracture Model for Additively Manufactured Metal Alloys
Effect of Heat Input on Low Cycle Fatigue (LCF) on Alloy 625 Manufactured by Gas Metal Arc Directed Energy Deposition (GMA-DED)
Effects of Process Parameters on the Mechanical Behavior of Wire Arc Additively Manufactured (WAAM) AISI 316LSi.
Effects of Processed Microstructure with Defects on Fatigue Strength and Damage Tolerance of Additively Manufactured Metals
Effects of Processing Parameters on the Fatigue Life of Additively Manufactured Al10SiMg Alloys
Elevated Temperature Low Cycle Fatigue Life of Hastelloy X Fabricated Via Laser Powder Bed Fusion
Fatigue Criticality Assessment of Volumetric Defects in Notched Specimens: A Non-Destructive Approach
Fatigue Life Prediction in Powder Bed Fusion Method Using Modified Goodman Diagram with Residual Stress and Anomalies Weighting: Incorporating Strain Hardening, Cyclic Hardening, and Bauschinger Effect
Fatigue Properties of Laser-Powder Bed Fusion Fabricated Dissimilar IN718/SS316 Components
Fracture-Based Fatigue Life Prediction of Additively Manufactured Parts with As-Built Surface Roughness
High-Cycle and Very-High-Cycle Fatigue Behavior of Additively Manufactured Ti-6Al-4V Alloys and Methods for Future Rapid Qualification
High-Cycle & Low-Cycle Fatigue Study of Additively Manufactured Nanoprecipitation Strengthened High Entropy Alloys
High-Temperature Damage Mechanisms in Additively Manufactured Nickel-Based Superalloy IN939
Hot Isostatic Pressing to Increase Isotropic Behavior of Wire DED Ti-6Al-4V
Hybrid Additive Manufacturing of Ti-6Al-4V for Enhanced High-Cycle Fatigue Performance
Impact of Hatching Strategy on Mechanical Properties and Residual Stresses in Additively Manufactured AlSi10Mg Components
Impact of Micro and Mesostructure on the Failure Resistance of Laser Powder Bed Fusion-Processed Materials
Improving the Fatigue Resistance of Laser Powder Bed Fusion Components by Cavitation Abrasive Waterjet Finishing: Surface Texture and Residual Stress
Influence of Pore Defects on Fatigue Crack Growth Behavior of Additively Manufactured Ti-6Al-4V
Influence of Raster Angle and Infill Density on Impact Resistance of High Impact Polystyrene (HIPS)
Influence of Wear Sliding Condition on the Wear Behavior of 316L by Directed Enery Deposition Processe
Investigating the Fatigue Behaviour of Additively Manufactured 18Ni(300) Maraging Steel for Tooling Applications
Microanalysis of Defects, Grain Structure, Surface Treatment and Its Correlation to Fatigue Behavior of Additively-Manufactured 316L Stainless Steel
Microstructure, Defect, Mechanical Properties of Binder Jet Printed 17-4 PH Stainless Steel
Modeling the Effects of Transient Liquid Phase Surface Smoothing on the Fatigue Performance of AM Ti-6Al-4V Microlattices
NDE for Fatigue Assessment: a Study on the Anomaly Detection by X-CT
On the Structural Integrity of Fe-36Ni Invar Alloy Processed by Different Additive Manufacturing Techniques
Optimizing Process-Structure-Performance Relationships in Inconel 718 Deposits Produced by Wire-Arc Additive Manufacturing
Post-Processing Strategies to Improve Fatigue and Fracture Properties of Net-Shape Titanium Parts
Predicting Fracture Location in Additively Manufactured Metals Containing Porosity and Surface Defects
PRISMS-Fatigue Framework: Applications for Additive Manufacturing
Refining the Fatigue and Toughness-Based Process Window and Understanding Long Crack Growth Behavior in LPBF Ti64 Specimens Fabricated Across PV Space
Role of Volumetric Defect and Microstructure on the Fatigue Behavior of Additively Manufactured Inconel 718: An Experimental Study
Synergistic Effects of Defects and Microstructure on Fatigue Crack Initiation in Additively Manufactured Materials
Tailoring the Microstructure to Improve the Fatigue Performance of Ti-6Al-4V Manufactured with Laser Powder Bed Fusion
The Effect of Build Parameters on the Environmentally Assisted Cracking Behavior in AM 316L


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