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About this Symposium

Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing Fatigue and Fracture
Sponsorship TMS Structural Materials Division
TMS: Additive Manufacturing Committee
TMS: Mechanical Behavior of Materials Committee
Organizer(s) Nik Hrabe, National Institute of Standards and Technology
Nima Shamsaei, Auburn University
John J. Lewandowski, Case Western Reserve University
Mohsen Seifi, ASTM International/Case Western Reserve University
Scope The current understanding of fatigue and fracture behavior of additive manufacturing metals is limited and must be expanded before widespread use in fatigue and fracture critical applications can be fully realized. It is the purpose of this symposium to move toward that expanded understanding by providing a forum to present research results from investigations into fatigue and fracture behavior of additive manufacturing of metals.

Topics of interest include (but are not limited to):
1. Microstructure-based Fatigue Studies on Additive-Manufactured Materials (JOINT SESSION with Fatigue in Materials Symposium)
2. Fatigue Modeling and Prediction
3. Data Science Techniques for Fatigue and Fracture
4. Novel Fatigue and Fracture Test Techniques (e.g. High-Throughput)
5. Critical Flaw Size Investigations
6. Effects of Surface Roughness, Residual Stress, and Environment on Fatigue and Fracture
7. Qualification and Certification for Fatigue and Fracture Applications
8. Processing and Structure Effects on Macroscale Fatigue and Fracture Properties and Performance (see details below)

Processing-structure-property-performance relationships pertinent to this symposium must focus on fatigue and fracture and can include the following. Processing includes machine settings (e.g. layer thickness), melt parameters (e.g. energy density, scan strategy), post-processing (e.g. heat treatment, surface treatment), and feedstock variables (e.g. flowability, spreadability, particle size distribution) that can directly impact fatigue and fracture performance of parts. Structure includes crystallographic microstructure (e.g. texture, phase content, grain size/morphology), internal defects (e.g. pores, inclusions), external defects (e.g. surface roughness), residual stress, and chemistry. Properties include all macroscopic fatigue and fracture properties (e.g. high-cycle fatigue, low-cycle fatigue, linear elastic fracture toughness (KIc), elastic-plastic fracture toughness (J-int), fatigue crack growth rate, and impact toughness (Charpy)), but do NOT include small-scale mechanical property assessment. Performance includes any end-product testing.

Abstracts Due 07/29/2025
Proceedings Plan Planned:

PRESENTATIONS APPROVED FOR THIS SYMPOSIUM INCLUDE


3D Fatigue State Matrix (3D-FSM) with Active Elements Communication for Multi-Scale Fatigue Life Prediction in Metal Additive Manufacturing
Advanced Fatigue Data Assessment through Random Fatigue Limit Software
Anisotropic Creep and Fatigue Behavior of Laser Powder Bed Fusion 316H
Bio-inspired Composites with Hierarchically-Structured Fractal Interfaces: Design, Additive Manufacturing, Mechanical Testing, and Toughening Mechanisms
Characterization of Aluminum Alloy AA7020 Parts by Additive Friction Stir Deposition (AFSD)
Defect and Local Microstructure Effects on Fatigue Behavior in LPBF Ti-6Al-4V: Insights from Fractographic Analysis
Defect Categories and Fatigue Prediction in Laser Powder Bed Fusion
Determining the Interactive Role of Pore and Grain Structures on Fracture Behavior of Additive Manufactured Metals Using 3D Microstructure Measurements and Numerical Modeling
Effect of Columnar Grains on the Fracture Resistance of Additively Manufactured Alloys
Effect of Post-heat Treatment on IN718 Alloy Fabricated Using Three Different Additive Manufacturing (AM) Routes
Effect of Process and Geometry on the Mechanical Properties of Ti-6Al-4V Lattice Structures Manufactured by LPBF and EBM
Equivalency Framework Utilizing Multiple Additive Manufacturing Systems
Factors Affecting Fatigue- and Toughness-based Processing Windows for LPBF Ti-6Al-4V
Factors Controlling Residual Stress Formation in Laser Powder Bed Fusion Fabricated AlSi10Mg and Ti6Al4V
Fatigue and Tensile Properties of Ti-6Al-4V Fabricated with Wire-feed Electron Beam Additive Manufacturing
Fatigue Defect-Criticality in Additively Manufactured Metals and Material Design Allowables
Fatigue Indicators of Heat-Resistant Nickel Alloy Samples Obtained by Selective Laser Powder Fusion
Fatigue Lifetime Prediction using a Continuum Damage Modeling Approach for Porosity Induced Failures in Additively Manufactured Materials
From Structure to Properties of Wire Arc Additively Manufactured Steels - A Deep Dive into the Microstructure
High-Cycle Fatigue Behavior of High-Iron Al-Si Alloy Processed by Laser Powder-Bed Fusion
High-Strength Additively Manufacturable Al-Zr-Er-Ni Alloys with High As-Built Ductility
High-Temperature Fatigue Behavior of Additively Manufactured Aluminum Alloys
High-Throughput Characterization of the Effects of Surface Treatments on Additively Manufactured Metals Using Vision Transformers
High Throughput Characterization of Additively Manufactured Materials with Multi-Gage Resonance Fatigue
Hybrid Laser Powder Bed Fusion Processing Via Femtosecond Lasers to Enhance Surface Finish and Fatigue Performance
Influence of Processing Parameters on High-Temperature Deformation of Additive Manufactured SS316L Stainless Steel
Influence of Solidification Microstructure and Heat Treatment on the Tensile and Low Cycle Fatigue Performance of Inconel 718 Processed via LPBF and LW-DED
Influence of Surface Topography on Fatigue Behaviour of As-Built Thin-Walled Laser Wire Directed Energy Deposited (LW-DED) AISI 316L Stainless Steel
Influence of Textured Microstructures on the Strength and Fatigue Resistance of AlSi10Mg LPBF Specimens
Mechanical Testing of the Repair of Narrow and Wide Damage of Hot-Wire Laser DED H13 Steel Using Two Print Directions
Microstructural Evolution and Property Control in LPBF Ti-6Al-4V Shell–Lattice–Core Architectures Consolidated by Hot Isostatic Pressing
Microstructure and Mechanical Control of Metal AM for Critical Applications
Modeling Fatigue Short Crack Propagation in Polycrystalline Microstructures of Additively Manufactured Alloys Using Coupled Crystal Plasticity-Phase Field Model
Multi-Material Laser Powder Bed Fusion of Stainless Steel–Copper Structures: Interfacial and Thermal-Structural Performance
On the Fracture Toughness and Fatigue Crack Growth Resistance in Laser Powder Bed Fusion Fabricated AlSi10Mg
On the Structural Integrity of AlSi40 Alloy Processed by Laser-Based Powder Bed Fusion
Probabilistic Safe Life Modeling of Laser Powder Bed Fusion Additively Manufactured Ti-6Al-4V Using Extreme Value Statistics with Uncertainty
Process Optimization of Boron-Alloyed 316L Stainless Steel Using Taguchi Design and CrB Phase Analysis Through Image Processing
Promoting Damage Tolerance by Apt Microstructure Design in Additive Manufacturing
Quantifying the Fatigue Criticality of Microstructual Features in L-PBF IN718
Residual Stress Characterization in Additively-Manufactured Parts Using a Femtosecond Laser System
Role of Volumetric Defects and Microstructure on the Fatigue Behavior of Additively Manufactured Inconel 718: An Experimental Study
Sensitivity of Fatigue Behavior of Laser Powder Bed Fused Ti-6Al-4V to Surface Texture
The Effects of Microalloying on the High-Temperature Creep and Fracture Properties of AM Ni-Based Superalloys
Understanding Fatigue Crack Initiation and Growth in an Additively Manufactured Cu Based Alloy
Welding of Metal 3D Printed Parts


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