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About this Symposium

Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Materials Processing Fundamentals: Towards Sustainable Process Modeling, Design, and Operation
Sponsorship TMS Structural Materials Division
TMS: Composite Materials Committee
TMS: Materials Characterization Committee
TMS: Process Technology and Modeling Committee
TMS: Energy Committee
Organizer(s) Chukwunwike Iloeje, Argonne National Laboratory
Adrian S. Sabau, Oak Ridge National Laboratory
Allie E. Anderson, RHI Magnesita
Lichao Fang, Worcester Polytechnic Institute
Scope Sustainable manufacturing can be defined as approaches across the entire product manufacturing value chain that minimize energy intensity and cost, conserve energy, and mitigate negative environmental impacts. Recent evolution of the computing power and advances in numerical modeling techniques have led to the development of more accurate process modeling software for materials processing, spanning from the extraction of raw materials to the shaping - casting, welding, sintering - and heat treatment of final products. However, industry currently lacks the knowledge and tools to effectively integrate and measure sustainability in materials and manufacturing process design and operation. This challenge is exacerbated by the complex nature of the technological and economical interactions across industrial materials processing and manufacturing value chains. This symposium aims to highlight sustainable practices developed and applied in the general area of materials processing, and strategies for integrating them into materials and manufacturing process design and operation. The scope of the symposium includes computational methods and other process modeling methods for attaining a sustainable process design and operation. Topics of interest include, but are not limited to:


• Energy Efficiency – Methods for reducing energy consumption, optimizing energy flows.
• Sustainable Process Optimization – Multi-objective modeling to balance energy, environment and economic impacts of manufacturing through optimized yields.
• Waste Minimization and Resource Recovery – Techniques for eliminating, reducing, and recovering waste in materials processing.
• Digital Tools and AI for Sustainability – Software, databases, and AI-driven tools for real-time process optimization, and for evaluating process performance in terms of sustainability and environmental impact
• Process Integration and Sustainable Workflow Design – Sustainable design strategies through data-driven process integration, including material and energy flow analysis.
• Industrial Implementation & Case Studies: Applications of sustainable manufacturing, including case studies and best practices, in metal casting, additive manufacturing, and advanced materials processing for sustainability.

Abstracts Due 07/25/2025
Proceedings Plan Planned:

PRESENTATIONS APPROVED FOR THIS SYMPOSIUM INCLUDE


A New Thermodynamic Process-Simulation Tool for Sustainable Metallurgy Integrating LCA and Optimization With FactFlow
Advancements in Friction Stir Welding of Copper Using Diamond Tooling
Applications of Machine Learning and AI in HPC4EI-Funded Projects for Manufacturing and Materials Research
CFD Modelling of Iron Concentrate Reduction in a Rotary Kiln Furnace
Crystal Nucleation and Growth in FluoroZirconate (ZBLAN) Glasses: Mesoscopic Study of the Effect of Shear Rate and Viscosity
HPC/AI Based Methodology for Flashback Detection in Hydrogen Blended Natural Gas Combustors
Influence of the Argon Gas Injection Position in a Metallurgical Ladle Using a Twisted Channels Nozzle on Slag Layer Opening and Mixing Times
Introduction to the High-Performance Computing for Energy Innovation Program
Investigating In-Situ Material Flow and Thermomechanical Conditions in Friction Extrusion With Varying Die Geometries Using SPH Method
Material Flow Optimization for Sustainable Aluminum Manufacturing
Modeling, Design, and Operation Maintenance for Long Campaign Life Blast Furnace Hearth
Molecular Simulation Study on Kinetics of CO2 Adsorption in Mg-MOF Decorated With Amine Groups
Multi-Physics Simulation of Inclusion Composition in the Continuous Casting Bloom: Effects of Element Segregation and Inclusion Diameter
Numerical Modeling of Solidification Structure and Macrosegregation in Large Bloom Continuous Casting With MEMS and FEMS: A Three-Phase Volume Average Approach
Optimization of Vacuum Induction Melting Ultrasonic Atomization Through Improved Process Monitoring
Probabilistic Spot-Melting Scan Strategy for Microstructure Engineering in Electron Beam Additive Manufacturing
PUMA: Simulating Powder Post-Processing for Advanced Manufacturing
Quench Process Modeling and Simulation in the Heat-Treatment of Critical Aerospace Components
Recovery and Re-Use of Metal Feedstock Powder in Cold Spray Deposition: Reducing Material Waste Through Powder Reclamation
Scale-up Electrodeposition of Ti-Al Alloys in AlCl3:BMIC Ionic Liquid Electrolyte
Syntheses of Ceramic Composites by Chemical Vapor Infiltration Using Microwave Heating
Three-Dimensional Multiphase Numerical Modeling of Gas Injection in the Anode Furnace for Copper Refining
Two-Phase Internal Cooling Correlations for High-Pressure Die Casting


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