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About this Symposium

Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing and Innovative Feedstock Processing for Multifunctional Materials
Sponsorship TMS Functional Materials Division
TMS: Additive Manufacturing Committee
TMS: Magnetic Materials Committee
Organizer(s) Daniel Salazar, BCMaterials
Markus Chmielus, University of Pittsburgh
Henry A. Colorado, Universidad de Antioquia
Riccardo Casati, Politecnico Di Milano
Scope Powder and Wire Metallurgy (PW/M) is a commonplace fabrication and processing method for high throughput part production in industrial settings. Additionally, PW/M fabrication and processing advancement also is an essential counterpart to the advancement of additive manufacturing (AM) with powder-based AM methods. Novel and intensive research is ongoing in innovative, traditional, and emerging magnetic materials and functional materials; however, the practical application is limited by the ability to form these typically brittle materials into the shapes that are designed for the applications. At this time, advanced powder synthesis and processing, including additive manufacturing, can provide a way to form these materials into final shapes for applications.

The purpose of this symposium is to tie both magnetic and functional materials to advanced powder synthesis and additive manufacturing, as well as other advanced processing approaches and discuss aspects such as process-property relationships, functionality, and/or application performance.

Magnetic and functional material systems of interest include:
• Soft magnets (nano-crystalline alloys, high Si-steel)
• Hard magnets (Nd-Fe-B, Sm-Co, MnAlC, MnBi, alnico, ferrite, exchange-coupled)
• Magnetocaloric materials (Gd-Si-Ge, Gd-Ni-X, RE-RE, RE-Al)
• Magnetic Shape Memory Alloys (Ni-Mn-Ga(-X))
• Shape Memory Alloys (NiTi(X), Fe-based, Cu-based)
• Magnetostrictive materials (Terfenol-D, Ga-Fe, Gd-Co)
• Thermoelectric Materials (Si-Ge, Bi-Te)
• Lightweight Structural Materials

Topics of interest for clean powder and wire synthesis include, but are not limited to:
• atomization (water, gas, rotational, ultrasonic, plasma)
• mechanical comminution (multi-jet or single jet milling, high energy ball milling)
• Extrusion of metals and composites
• And other powder and wire synthesis approaches

Topics of interest for advanced powder processing of magnetic/functional materials include, but are not limited to: i) additive manufacturing (binder jet, directed energy deposition (DED), colloidal deposition, electron beam melting powder bed fusion (EBM/PBF), laser/powder bed fusion (L-PBF), fused filament fabrication (FFF), Wire Arc Additive Manufacturing (WAAM), atmospheric pressure plasma deposition (APPD) and stereolithography), ii) metal injection and compression molding, iii) spark plasma sintering, iv) vacuum hot pressing, v) Functional post-processing (directional recrystallization, magnetic annealing (large or moderate magnetic fields))

Abstracts Due 07/15/2026
Proceedings Plan Planned:

PRESENTATIONS APPROVED FOR THIS SYMPOSIUM INCLUDE


A Hybrid Additive Manufacturing - Forging Approach for Expedited Production of Low-Volume Forged Components
Accessible Metal Additive Manufacturing Through Thermal Debinding and Sintering of FFF-Printed 316L Stainless Steel
Additive Manufacturing of a Co–Fe–Ni–Ti–Cu Complex Concentrated Alloy with Enhanced Mechanical and Magnetic Properties through Thermo-Magnetic Processing
Additive Manufacturing of Ni-Ti-Hf – based High Temperatur Shape Memory Alloys
Advancements in Consolidation of 6061 Al Fabricated through Bound-metal FFF and Vacuum Sintering
Binder Jet-Enabled Wire Feedstock Synthesis Precipitation-Hardening Alloys for Wire Arc Additive Manufacturing
Constitutional Supercooling-Driven Grain Refinement in Laser Powder Bed Fusion of Ni-Fe-X Permalloys
Crystallographic Texture Control in Cu-Al-Mn Shape Memory Alloys via Laser Powder Bed Fusion
Defect Formation and Microstructural Evolution in Powder-Fed Directed Energy Deposition of Al6061
Development, 3D Printing, and Sintering of an Aluminum–Magnesium Alloy Paste for In-Space Manufacturing Applications
Direct Mechanical Exfoliation of MAX Phases in Silicone: Rheological Evolution and Direct Ink Writing Applications
Effect of Powder Metallurgy Processing Parameters on the Microstructure, Magnetic properties of Ni₅₀Mn₃₇Sn₁₃ Heusler Alloy
Effect of Powder Morphology on Print-part Density, Sintering Kinetics, and Residual Pore Architecture in Binder-Jetted MnZn Ferrite
Effects of Post Deposition Annealing on the Microstructure, Phase Evolution, and Magnetic Properties of Laser Directed Energy Deposition NdFeB Magnets
Effects of Powder Morphology and Trace SiO₂ Addition on the Mechanical Reliability and Deformation Behavior of L-PBF Pure Titanium
Electrical-Pulse-Assisted Laser Powder Bed Fusion of TiAl Alloys
Fabrication, Compressive Deformation Behavior, and Energy Absorption Characteristics of AlSi7Mg Single- and Double-Wall TPMS Lattices Produced by Laser Powder Bed Fusion
Fatigue Performance of Material Extruded Additively Manufactured Inconel Alloy
Feedstock Modification to Tune Corrosion and Mechanical Performance of Additively Manufactured Cu-30Ni Alloys.
Heat treatment induced magnetic behavior and microstructure in Fused Filament Fabricated 17‑4 PH Stainless Steel
Hierarchical Microstructure of WAAM Processed Cu-Ni Alloys and Their Susceptibility to Thermal Post-Processing
Homogeneous Joining of Additively Manufactured Polymers Using Friction Spin Techniques with Consumable Tool Pin
Hot isostatic pressing effects on multiscale mechanical properties and chromium-dependent strength retention in LPBF Fe-based shape memory alloys
In-Air Net Shape Metal Additive Manufacturing via Bound Energetics: Processing & Characterization
In Situ Alloying of Ti₃Al by Laser Powder Bed Fusion Using Blended Ti and Al Powders
Influence of Gas Atomization Parameters on the Powder Characteristics of Hastelloy X
Interfacial Defect Formation in Multi-Material Additive Manufacturing: Effects of Laser Wavelength, Powder Composition, and Build-Plate Conditions
Joule-Thomson CO₂ Cooling for Wire Arc Additive Manufacturing (WAAM): Decoupling Productivity from Thermal Accumulation in ER70s-3
Laminated Object Manufacturing of Carbon Nanotube Buckypapers towards Solid 3D Structures
Laser Directed Energy Deposition of NdFeB Permanent Magnets: Establishing a Printability Map for Near-Net-Shape Fabrication
Manufacturing and Characterization of Multifunctional Material Components Using LP-DED Technology
Modeling Electrospray for Powder Synthesis of Refractory Metals
Process–Microstructure Relationships in LPBF-Processed Immiscible Fe–Ag-based Multi-Materials
Process–Structure–Property Relationships in TPMS Lattices: 17-4 PH Stainless Steel TPMS lattice structures fabricated through Fused Filament Fabrication (FFF)
Revealing Melt-Pool Evolution and Crack Formation in Nd-Fe-B Laser Processing by In-Situ Synchrotron X-ray Imaging
Strategies to Improve Microstructure and Properties of Magnetic Shape Memory Alloys Produced via Powder Metallurgical Methods
Tailoring Nd-Fe-B Microstructure via Laser Powder Bed Fusion like Cooling in Melt Spinning
Ultrasonic Atomization-Assisted Direct Y Doping for In Situ ODS Development in 316L Wire–Powder LDED


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