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Meeting 2025 TMS Annual Meeting & Exhibition
Symposium Additive Manufacturing and Innovative Powder/Wire Processing of Multifunctional Materials
Sponsorship TMS Functional Materials Division
TMS Materials Processing and Manufacturing Division
TMS: Additive Manufacturing Committee
TMS: Magnetic Materials Committee
TMS: Powder Materials Committee
Organizer(s) Daniel Salazar, BCMaterials
Markus Chmielus, University of Pittsburgh
Henry A. Colorado, Universidad de Antioquia
Riccardo Casati, Politecnico Di Milano
Scope Powder and Wire Metallurgy (PW/M) is a commonplace fabrication and processing method for high throughput part production in industrial settings. Additionally, PW/M fabrication and processing advancement also is an essential counterpart to the advancement of additive manufacturing (AM) with powder-based AM methods. Novel and intensive research is ongoing in innovative, traditional, and emerging magnetic materials and functional materials; however, the practical application is limited by the ability to form these typically brittle materials into the shapes that are designed for the applications. At this time, advanced powder synthesis and processing, including additive manufacturing, can provide a way to form these materials into final shapes for applications.

The purpose of this symposium is to tie both magnetic and functional materials to advanced powder synthesis and additive manufacturing, as well as other advanced processing approaches and discuss aspects such as process-property relationships, functionality, and/or application performance. Magnetic and functional material systems of interest include:
• Soft magnets (nano-crystalline alloys, high Si-steel)
• Hard magnets (Nd-Fe-B, Sm-Co, MnAlC, MnBi, alnico, ferrite, exchange-coupled)
• Magnetocaloric materials (Gd-Si-Ge, Gd-Ni-X, RE-RE, RE-Al)
• Magnetic Shape Memory Alloys (Ni-Mn-Ga(-X))
• Shape Memory Alloys (NiTi(X), Fe-based, Cu-based)
• Magnetostrictive materials (Terfenol-D, Ga-Fe, Gd-Co)
• Thermoelectric Materials (Si-Ge, Bi-Te)
• Piezoelectric Materials (lead zirconate titanate (PZT), barium titanate and lead titanate)
• Lightweight Structural Materials
• Structural Materials

Topics of interest for clean powder and wire synthesis include, but are not limited to:
• atomization (water, gas, rotational, ultrasonic, plasma)
• mechanical comminution (multi-jet or single jet milling, high energy ball milling)
• Extrusion of metals and composites
• And other powder and wire synthesis approaches

Topics of interest for advanced powder processing of magnetic/functional materials include, but are not limited to:
• additive manufacturing (binder jet, directed energy deposition (DED), colloidal deposition, electron beam melting powder bed fusion (EBM/PBF), laser/powder bed fusion (L-PBF), fused filament fabrication (FFF), Wire Arc Additive Manufacturing (WAAM), atmospheric pressure plasma deposition (APPD) and stereolithography)
• metal injection molding
• spark plasma sintering
• compression molding and sinter
• vacuum hot pressing
• hot isostatic pressing
• Functional post-processing (directional recrystallization, magnetic annealing (large or moderate magnetic fields))

Abstracts Due 07/15/2024
Proceedings Plan Planned:
PRESENTATIONS APPROVED FOR THIS SYMPOSIUM INCLUDE

3D Printing of Hierarchical Porous Metal Structures
A Layer-By-Layer FEM Curing Model for Binder Jetting of 316L
A NOVEL METHOD TO ENHANCE THE CHARACTERISTICS OF 3D PRINTED POLYMER PATTERNS FOR RAPID INVESTMENT CASTING PROCESS
Additive Manufacturing of Equiatomic Fe-Co Alloy Using Wire and Arc Based Directed Energy Process
Additive Manufacturing of Ni-Ti-Hf Shape Memory Alloys
Al alloys with low coefficient of thermal expansion produced by laser powder bed fusion
Analyzing Production Cost and Powder Quality of Additive Manufacturing Feedstock Made Through Ultrasonic Atomization
Binder Jet Powder-Based 3D Printing of 17-4 Stainless Steel with Comprehensive Property Characterization
Binder Jet Printing and Sintering of Ni-Mn-Ga Magnetic Shape Memory Alloy Foams with Increased Porosity Through Powder Space-Holders
Characterizing Flowability and Printability of Water Atomized Powders for Laser Powder Bed Fusion Additive Manufacturing
Composition tailoring for avoidance of crack-inducing liquid miscibility gap in Inconel 718 and GRCop-42 joints
Cracking of Fe-xSi Alloys During Selective Laser Melting
Damage Tolerance in Heterogeneous Carbide Ceramics Produced via Multi-Material Additive Manufacturing
Development of an Environmentally Friendly and Low-Cost Binder for 17-4PH Metal Part Printing via Fused Deposition Modeling
Directed energy deposition of heterostructed steels for optimal mechanical properties
Effect of Interpass Cooling Temperature on Microstructure and Mechanical Properties by WAAM Process Using Steel Wire
Effects of Processing Parameters on Joining Strength of 316L-Cu Interface in Multi-Materials Laser Powder Bed Fusion
Electropolishing of NiTi Cardiovascular Stents Produced via Laser Powder Bed Fusion Technique
Elucidating laser processing-property relationship in aluminum nitride towards laser powder bed fusion
Enhanced Cryogenic Tensile Properties of Additive Manufacturing STS316L Steel Using Nano-Oxide Dispersion of Reusable Powder
Fabrication and Characterization of Aluminum-Copper Functionally Graded Materials Using Wire Arc Additive Manufacturing
Fabrication of customized Ti6Al4V implants by extrusion 3D printing
Fabrication of Heterogenous Steel Alloy Using Multi-Wire Arc Additive Manufacturing
From Rotational to Translational and Interlocking Particle Rearrangement: Exploring Binder Jet Printing of Controlled Irregular-Shaped and Fully-Dense Copper Powder
Heterogenic Interface Stability of Multiple Alloy Systems by Additive Manufacturing and Sintering Process
Impact of Magnetic, Atomic and Microstructural Ordering on the Magnetocaloric Performance of Powdered NiCoMnSn Metamagnetic Shape Memory Ribbons
In Situ Synchrotron Imaging of Ni-Mn-Ga During Laser Powder Bed Fusion
Influence of Annealing on Enhancing Soft Magnetic Properties in Laser Powder Bed Fusion Processed Hiperco (Fe-49Co-2V)
Innovative Additive Manufacturing of MOF-Based, Bulk Metallic Hydrides for Advanced Fission Power Systems
Innovative Use of Glass Waste and Additives for Additive Manufacturing of Ceramic Bricks
Integrated Mechanical Working Assisted Directed Energy Deposition Process: Improving Structural Integrity by Modifying Microstructure in Iron-Based Shape Memory Alloy
Isothermal Oxidation of Ni-Mn-Ga Magnetic Shape Memory Alloys and Its Application to Sintering Atmosphere
Laser Powder Bed Fusion (L-PBF) of NiTi Shape Memory Alloys: Effect of Deposition Parameters and Rescanning on the Microstructure, Texture, and Thermomechanical Behavior
LPBF consolidation of precipitate strengthened Fe-18Ni-9Co-5Mo-1Ti alloy through the use of elemental powders on the fly versus the use of pre-alloyed powder
Manufacturing of Spherical Maraging Steel Powders for Additive Manufacturing Using by Waste Precision Mold
Manufacturing of Spherical Molybdenum Powder for Additive Techniques Using Plasma Atomization
Mechanical and Magnetostrictive Properties of Additively Manufactured Fe81Al19 Rods
Mechanistic insights into ultrasonic atomization and grain refinement via cavitation-induced shock waves
Melt mixing and element vaporization during laser powder Directed Energy Deposition
Micro-Alloying of Shape Memory Alloys at the Melt Pool of Laser Powder Bed Fusion to Control the Transformation Temperatures
Microstructure and Properties of Functional Materials Obtained by Selective Laser Melting
Microstructure of pure copper using material extrusion additive manufacturing (MEX) process and its mechanical and electrical conductivity properties
Modeling Electrospray of Water and Liquid Metals
Multi-Material AM of Shape Memory Alloys for Tunable Mechanical Responses
On the Relevance of Nanoparticle Design for the Additive Manufacturing of Magnetoactive (Multi)Functional Materials
Optimizing DED Printing of Nickel-Silicon-Based Alloys Using Functionally Graded Inconel 625 Base Layers
Physics-based approach to optimize powder bed fusion (PBF) additive manufacturing of Cu and Cu-CNT
Powder-Blown Laser-Based Directed Energy Deposition of Ni-Mn-Ga Magnetic Shape Memory Alloy
Powder flow characterization with the Powder Spreading Testbed (PST)
Production and characterization of Cu-Ti-Ni alloy powders
Real-Time Pore Dynamics during Additive Manufacturing of Oxidized Powders Using Correlative X-ray and Optical Imaging
Sinter-Based Additive Manufacturing of Titanium
Small-Scale Multi-Material Additive Manufacturing Using Micron-Sized Wire-Fed Electron Beam Deposition
Sustainable production of 5.xxx aluminum alloy powders via inert gas atomization
Tailoring Microstructure for 2 GPa Class AISI D2 Tool Steel by Material Extrusion Additive Manufacturing (MEX)
Tailoring the transition microstructure of bimetallic builds via additive manufacturing with high-intensity ultrasound
Unravelling Particle-Melt Pool Impact Dynamics and In-Flight Laser-Powder Stream Interaction in Laser Directed Energy Deposition Process


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