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About this Symposium

Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Frontiers of Materials Award Symposium: Science at the Frontier of Engineering: Qualification and Certification of Metal Additive Manufacturing
Sponsorship TMS: Additive Manufacturing Committee
Organizer(s) Paul N. Wilson, The Boeing Company
Scope Science and engineering work symbiotically to push the state of the art; this has been particularly evident in additive manufacturing (AM) of metals. Advancements in metal AM have seen its implementation on a broad range of products in medical, aerospace, and automotive. However, the full promise and usage of the technology is limited by its costly and lengthy qualification costs, particularly within aerospace. Methods used to qualify traditional materials and processes struggle to scale to encompass the complexity of the process. To break out of this morass, new qualification methods suited to the AM process are needed. This will take novel mechanistic approaches, in-situ sensors, and analysis methods combined with an intimate knowledge of the requirements of qualification. These solutions require deep partnership between industry and academia to solve. However, to date, there has been an uneven pairing of knowledge, leading to industry making decisions from lagging information or academia studying the wrong aspect of the problem. This symposium will bring leader experts from across the aerospace industry and academia together to discuss leading developments, challenges, and needs within metal AM. These topics will range from certification requirements, ab-initio modeling, in-situ inspection, statistical process control, standardization, risk based qualification, and perspectives on challenges. The outcome from this symposium will be to give industry a clear view of novel tools to apply and for academia, it will illustrate the areas of need.
Abstracts Due 07/15/2025
Proceedings Plan Definite: None Selected

PRESENTATIONS APPROVED FOR THIS SYMPOSIUM INCLUDE


Challenges and Opportunities in Qualification of Metal Additive Manufacturing
Challenges Facing Certification and Qualification of Metal AM Parts for Boeing Commercial Airplanes (BCA)
Challenges in Qualification of Additively Manufactured Metallic Parts for Fatigue Critical Applications
Empirical and Digital Qualification Methods for Additive Manufacturing
Overview of New Air Force Approach to Additive Manufacturing Material Qualification
Qualification and Certification Challenges for Additive Manufacturing: A PathForward for Critical Applications
Qualification for Metal AM: Lessons Learned in the Past Decade, What to do (and not to do), dnd Where we are Heading to in the Next Decade
Q3+ | RTX's Consolidated Approach to IQ/OQ/PQ+MQ
Spatial Variations in Build Quality and Fatigue Life in Laser Powder Bed Fusion of Ti6Al4V: A Mechanistic Assessment
Streamlining the Additive Manufacturing Qualification Process While Further Reducing Risk
Toward Reproducible Manufacturing in Laser Powder Bed Fusion: Machine Make and ModelAgnostic Digital Thread


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