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About this Symposium

Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Melt Processing, Casting and Recycling
Sponsorship TMS Light Metals Division
TMS: Aluminum Committee
Organizer(s) Georges Salloum-Abou-Jaoude, Constellium C-Tec
Roberto Seno, CBA - Companhia Brasileira De Aluminio
Scope As the aluminum industry evolves, the importance of recycling has never been greater. Aluminum’s ability to be endlessly recycled without losing its properties makes it a vital material in the transition to more sustainable, low-carbon products. Recycling aluminum not only conserves resources but also significantly reduces energy consumption and greenhouse gas emissions compared to primary aluminum production. Innovations in recycling processes are essential to enhancing efficiency, lowering energy usage, and integrating higher levels of recycled material to meet the increasing demand for low-carbon aluminum in various industries.

Melting and casting are key processes in producing efficient, cost-effective, high-quality, and sustainable aluminum products. However, challenges such as increasing production capacity, improving productivity, optimizing metal microstructure, controlling impurities, and incorporating more recycled content must be addressed to meet the growing demand for sustainable materials without compromising performance or quality.

This symposium invites you to submit papers on both fundamental and applied research in the following areas:

  • Inclusion Detection and Removal
  • Dissolved Impurity Removal (e.g., Na)
  • Filtration and Degassing
  • Impact of Impurities on Cast Quality
  • Grain Refinement Techniques
  • Direct Chill Casting
  • Open Mold Ingot Casting
  • Strip Casting
  • Melting and Casting of Highly Reactive Alloys (e.g., Al-Li)
  • Cast Structures and Defects
  • Automation, Process Modeling, and Control
  • New Innovations in Process and Product Measurements and Control
  • Industry 4.0 Applications in Aluminum Cast Shops
  • Environmental Issues and Safety Considerations

This symposium offers an excellent platform to share knowledge, discuss emerging trends, and explore solutions to challenges in aluminum processing, casting, and recycling. We encourage you to submit papers and contribute to the continued advancement of this critical field.

Note regarding publication: Authors seeking an oral presentation opportunity must submit a manuscript for the Light Metals proceedings or have their work accepted for publication in a TMS journal.

Abstracts Due 07/16/2025
Proceedings Plan Planned: Light Metals

PRESENTATIONS APPROVED FOR THIS SYMPOSIUM INCLUDE


Aluminum Purification
Automated Metal Cleanliness Analyzer (AMCA): A Multi-Class Framework for Inclusion Classification in Aluminum Melt Analysis
Baffle-Based Sedimentation Strategies for Inclusions in Launders of Aerospace Aluminium Casting: A Sustainable Approach
Barriers and Enablers to Traceability Improvement in Aluminium Recycling: From Cross-Industry Insights
Chemical Analysis of Molten Aluminum Using LIBS; Industrial Applications and Metallurgical Insights
Comparison of Nucleation Potency of TiB2 in 5Ti-0.2B and 5Ti-1B Grain Refiners
Comparison of Stirring Efficiency in a Two Chamber Furnace – Numerical Study of Electromagnetic Stirring
Decarbonization of Aluminum Cast House Furnaces Using Plasma Torches
DFT-Informed Thermodynamic Modeling of Al-B With DSC and LIBS-Based Liquidus Validation for Boron Treatment of Aluminum Alloys
Establishment of Digital Twin Technology on Aluminum Melting and Filtration
Estimating Recycled Content in Aluminum Products - Boundary Matters
Gravity Sedimentation Technique for Industrial Scale Iron Removal in Recycled Aluminum Alloys
High Emissivity Refractory for Aluminum Melting Furnace
How LCA Method Choice Skews the Carbon Footprint of Aluminium Cables With Post-Consumer Scrap
HySort – Chute-based LiBS Scrap Sorting
In Situ Dual-Scale Optical Observation of Microstructure Formation During Directional Solidification of Metallic Alloys in Thin Samples
Industry 4.0: Implementation of Smart Combustion Technology and Process Advisor in Secondary Melting Furnaces
Modular Liquid Metal Loop for Aluminum Melt Treatment: Benchmarking and Research Potential
Numerical Evaluation of Industrial Scale Burners in Aluminium Casthouse
On the Effect of Tramp Elements on the Phase Assemblage of Aluminum Alloys Synthesized With Increased Recycled Content
Oxidation of Aluminum Alloys With Low and High Magnesium Content in a Hydrogen-Fired Melting Furnace
Phase Field Simulation and Experimental Study on the Morphology of Fe-Contained Intermetallic Compounds in Al-Mg-Si Alloys
Preliminary Evaluation of Sodium Removal From Molten Aluminum by Vacuum-Assisted Evaporation and Electromagnetic Stirring
Recycling Aluminium Post-Consumer Scrap in a Primary Casthouse Into Low-Carbon HPDC Structural Alloys
SmartBurner: Advanced Monitoring System for Enhanced Gas Burner Performance
Standardization of Thermal Insulation Gap in Launder Systems for Molten Aluminum Transfer
The Effect of Direct-Chill Casting on Microstructure and Mechanical Properties of AA5083 (EN AW 5083) Aluminum Alloy Slab Ingot
The Influence of Coating Constitution on the Release Behavior of Steel Pins for Aluminum Casting Operations
VCCM - Vertical Crucible Cleaning Machine


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