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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Alumina & Bauxite
Presentation Title Tecno-Soil: A Sustainable Alternative for Bauxite Beneficiation and Environmental Rehabilitation
Author(s) Julia Mont Alverne Martins, Ivo Ribeiro da Silva, Maria Carolina Vieira, Christian Fonseca de Andrade, Roberto Seno
On-Site Speaker (Planned) Roberto Seno
Abstract Scope The aluminum industry faces challenges, including reducing tailings disposal and water consumption. In bauxite beneficiation, the goal is to adjust particle size, increase available alumina, and reduce reactive silica, often found in fine clay-rich fractions. Traditional processes discard these fines into dams. This study proposes an alternative that eliminates tailings generation by transforming the fine fraction into a co-product—Tecno-soil. Clay minerals are dewatered, combined with organic and mineral inputs, and applied directly to mined areas. Tecno-soil supports soil restoration by enhancing microbial activity, aggregation, water infiltration, and carbon sequestration. Initial trials using a closed-circuit for disaggregation and classification produced fines with poor water infiltration. Organic amendments and cover crops were insufficient. Field experiments showed improved corn growth with increasing Tecno-soil thickness. Throught improvements in a new round of tests, disaggregation and washing were enhanced, yielding a coarser fines fraction. This material now serves in rehabilitation projects.
Proceedings Inclusion? Planned: Light Metals
Keywords Recycling and Secondary Recovery, Aluminum,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Novel Route to Phase-Controlled Alumina From Anorthosite via Single-Step Calcination
Analysis of Alumina by X-Ray Florescence, XRF - New XRF Elements ISO Standard for Pressed Pellets to Complement Existing ISO 23201 for Glass Beads and Preserving the Calibration
Application of Fuzzy Logic in the Control of an Aluminum Oxide Calciner
Applications and Technologies for Bauxite Residue in Brazil and Worldwide: A Literature Review
Bauxite Residue Valorization
Decarbonization in the Context of Processing Jamaican Goethitic Bauxite
Development and Construction of Heavy Traffic Pavements Made With Concrete Containing Bauxite Residue
Development of Syensqo's Aqueous Crystal Growth Modifier (CGM) With Oxalate Stabilization Property for Bayer Process
From Manual Routine to Automated Efficiency: A Case Study in Operational Optimization
Governance for the Bauxite Residue Disposal Areas in Jamaica
Importance of Liquor Causticity as a Control Measure for High Silica Level in Pregnant Liquor After Low Temperature Digestion
Influence of Air Flow and Wash Water Rates on Fine Bauxite Recovery by Column Flotation
Innovative Energy Recovery: Enhancing Gas Yield Via Synergistic Co-pyrolysis of Bauxite Residue, Biomass, and Refuse-Derived Fuel (RDF)
Innovative Recovery of Smelter-Grade Alumina from Production Line Dust
Innovative Surface Coating Agents for Scale Inhibition in Precipitation Tanks
Methodological Shift in Particle Size Distribution Analysis of Aluminum Hydroxide: A Comparative Study and Process Optimization
MgO Addition to Pregnant Liquor as an Alternative Approach to Improve Product Hydrate Whiteness
Modelling, Analysis and Optimization of FCB Flash Calciner
Optimization of a Low Temperature Jamaican Bayer process operation for Gallium Extraction
Research Progress on Lithium Resource Recovery in Aluminum Smelting Process
Reynolds–Damköhler Framework for the Development of a Lab-Scale Reactor for Alumina Calcination in Emerging Net-Zero Reactor Environments
Role of TiO₂ Sulfuric Acid Waste in the Comprehensive Utilization of Red Mud
Study on Reaction Behavior of Sulfur in Roasted Desulfurized Concentrate
Surface Electrical Properties of Ultrafine Aluminum Hydroxide
Techno-economic Assessment of Steam Recovery From Calcination and Bayer Circuit Using Multi-Stage MVR
Technosols for Bauxite Mine Rehabilitation: Fertility and Biological Monitoring
Tecno-Soil: A Sustainable Alternative for Bauxite Beneficiation and Environmental Rehabilitation
The Influence of Hydrodynamics in the Bayer Process on the Features and Properties of Aluminium Trihydrate
Thermal Energy Consumption and Carbon Foot Print Reduction in Gas Suspension Calciners
Toward Sustainable Utilization of Bauxite Residue: Large-Scale Laboratory Investigation

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