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Meeting MS&T25: Materials Science & Technology
Symposium Understanding and Mitigating High Temperature Corrosion Processes Through Synergistic Integration of Experimental, Computational and Manufacturing Techniques
Presentation Title Development of Low Temperature Sulphidation Resistant Coatings in Aerospace Environments
Author(s) Jonathan Leggett
On-Site Speaker (Planned) Jonathan Leggett
Abstract Scope Development of low temperature environmental coatings for turbine blades Turbine blades, used in gas turbine engines, operate under a range of mechanical and environmental conditions. Traditionally the life of these components was limited by high temperature creep and oxidation which led to introduction of beta nickel aluminides on aerofoils. To improve turbine efficiency, temperatures in the core increased along with regions of turbine blades which were traditionally much cooler. The increase in blade temperature exposed areas beneath the platform to environmental attack. The initial assumption at the time was that pitting led to a fatigue crack. Preventing blade failures was initially based on service sampling, which lacked predictive capability. The work led to creation of a standardised test methodology from which first generation shank coatings were developed and implemented. Over time it became clear that the assumptions made about the mechanisms were not as simple. By utilising improved mechanistic understanding second and third generation coating systems have been developed to mitigate environmental degradation across a range of temperatures and alloys. The work presented reviews the approach taken to try to mitigate shank and firtree degradation modes.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

AI-Driven Multiscale Computational Framework for Corrosion-Induced Degradation of High Temperature Alloys
Development of Low Temperature Sulphidation Resistant Coatings in Aerospace Environments
Discovering mappings between thermodynamic states in metal oxidation using machine learning
Evaluating CMAS-Coating Interactions for Jet Engine Applications
High-Temperature Corrosion Challenges of Wrought Alloys in Extreme Environments
Impact of water vapor and hydrogen on oxidation behavior of chromia-forming Ni-based alloys
Modeling premature breakaway oxidation of ferritic stainless steels above 850°C
Novel corrosion resistant coatings working with high-temperature corrosion obtained using FA- charges
Phase field informed Poisson-Nernst-Planck model for corrosion in molten salt environments
Predicting Internal to External Oxidation in High-Temperature Ni-Cr Alloys Using a CALPHAD-Informed Phase-Field Model
Understanding Compositional Effects on the Oxidation Behavior of Binary Nb-Ti Alloys

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