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Meeting MS&T26: Materials Science & Technology
Symposium Additively Manufactured Materials for Nuclear Energy
Presentation Title Stability of Additively Manufactured GRCop-42 for Nuclear Thermal Propulsion
Author(s) Elijah M. Davis, Hayden Sutton, Mst Sharmin Mostari, Miguel C. Almenara, Ricardo H.R. Castro, Arezoo Zare, Khalid Hattar
On-Site Speaker (Planned) Khalid Hattar
Abstract Scope Nuclear thermal propulsion (NTP) requires materials capable of maintaining stability in extreme thermal, radiation, and space environments. Additively manufactured GRCop alloys are promising candidates due to their high thermal conductivity, strength, and processing flexibility. However, their microstructural stability and irradiation response remain critical knowledge gaps. In this work, we examine the processing and irradiation stability of additively manufactured GRCop-42, with an emphasis on the microstructural evolution during sintering as well as its response post exposure to nuclear-relevant conditions. During sintering, an unexpected tentacle like morphology was observed, indicating complex mass transport behavior that may influence final structural performance. Room temperature irradiation results showed encouraging microstructural stability, supporting the potential of GRCop-42 for NTP applications. While these findings demonstrate promise for additive manufacturing as a pathway for advanced propulsion materials components, further work is needed to evaluate stability across broader temperatures, doses, and coupled service environments.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Additive Manufacturing of Novel Cobalt-Free Nanoprecipitate-Strengthened High-Entropy Alloys for Nuclear Applications
Combinatorial Synthesis and Machine Learning Assisted Refractory Alloy Design
Comparing Microstructure and Mechanical Behavior of Compacted versus Binder Jet Printed and Sintered Zircaloy-4 Powder
Design and Fabrication of Open-Porous Structures to Advance Nuclear Energy
Feasibility Study on the Production of Fuel Pin Spacer Rings in 316L via Laser Powder Bed Fusion
High-Throughput Screening of Additively Manufactured Multi-Principal Element Alloys for Nuclear Applications
Ion Irradiation Response of Additively Manufactured GRX-810 Medium-Entropy Oxide Dispersion Strengthened Alloy
Irradiation Response of Wire Arc Additively Manufactured 316L Stainless Steel: Process, Microstructure, and Defect Evolution
Laser Powder Bed Fusion of Alumina-Forming Austenitic Steel for Lead-Cooled Fast Reactor Applications: Processing and Corrosion Behaviour
Mechanisms of Microstructural Homogenization, Mechanical Property Evolution, and Proton Irradiation Response in HIP-Treated PBF-LB 316L Stainless Steel for LWR Applications
Mesoscale Modeling of Radiation Damage Evolution in Additively Manufactured Austenitic Stainless Steel
Molecular Dynamics Investigation of Helium-Induced Damage in Alloy 800H
Powder Bed Fusion of Polymer-Ceramic Composites for Neutron Radiation Shielding
Stability of Additively Manufactured GRCop-42 for Nuclear Thermal Propulsion
Stereolithography Additive Manufacturing of Lithium-Containing Ceramics for Fusion Energy: Resin Development, Fabrication, and Sintering
The Integration of Ion-Neutron-Modeling Approaches to Accelerate Adoption of Additively Manufactured Steels for Nuclear Energy
Transforming Fabrication: Enabling Nuclear Innovation Through Additive Technologies
Westinghouse Advancements in Additive Manufacturing of Commercial Nuclear Product

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