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Meeting MS&T25: Materials Science & Technology
Symposium Additive Manufacturing: Equipment, Instrumentation and In-Situ Process Monitoring
Presentation Title Sub-surface thermal measurement in additive manufacturing via machine learning-enabled high-resolution fiber optic sensing
Author(s) Rongxuan Wang
On-Site Speaker (Planned) Rongxuan Wang
Abstract Scope Microstructures of additively manufactured metal parts are crucial since they determine the mechanical properties. The evolution of the microstructures during layer-wise printing is complex due to continuous re-melting and reheating effects. The current approach to studying this phenomenon relies on time-consuming numerical models such as finite element analysis due to the lack of effective sub-surface temperature measurement techniques. Attributed to the miniature footprint, chirped-fiber Bragg grating, a unique type of fiber optical sensor, has great potential to achieve this goal. However, using the traditional demodulation methods, its spatial resolution is limited to the millimeter level. This paper implements a machine learning-assisted approach to demodulate the optical signal to thermal distribution and significantly improve spatial resolution to 28.8 µm from the original millimeter level. A sensor embedding technique is also developed to minimize damage to the sensor and part while ensuring close contact.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Effect of Beam Shaping on Ratio Pyrometric Temperatures in DED-LB/M
Electrical 3D-Printing Process Monitoring Methods
In-situ Nondestructive Evaluation of Residual Stresses in Directed Energy Deposition
Laser Beam Profiling and High-Temperature Thermal Conductivity Measurements with a Commercial Camera
Leveraging Multi-Modal ISPM for Rapid PBF-LB Qualification
Mitigating Printing Anomalies in Aerosol Jet Printing: A Data-Driven Approach for Process Planning and Optimization
Novel multi-sensor platform based on in-line 2D-X-Ray diffraction and dynamics systems approach for real-time monitoring of transient microstructures & properties of additively manufactured metals
Real-time Defect Detection in Additive Manufacturing via In Situ Backscattered Electron Imaging
Real-Time Infrared Thermography on Inconel 718 With CT scan & Surface Roughness Analysis
Recovery and Processing of Metal Feedstock Powder for Re-Use in Cold Spray Deposition
Spatter Generators: Sizes, Locations, and Morphologies of Ejecta from Laser Powder Bed Fusion
Sub-surface thermal measurement in additive manufacturing via machine learning-enabled high-resolution fiber optic sensing
Thermal Imaging with Off-The-Shelf Color Cameras Yields New Insights to Melt Pool Physics in AM Processes
TOPS: A High-Throughput, Laser-Based Method for Measuring Thermal Conductivity in Additive Manufactured and Other Materials
Ultrasonic measurements for in situ material characterization in hybrid additive manufacturing

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