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Meeting 2027 TMS Annual Meeting & Exhibition
Symposium Next Generation Electrometallurgical Technologies for Metal Extraction, Refining, and Recycling
Presentation Title Nordic Salt Cycle – Scaling a Molten Salt Process for Critical Mineral Recovery to Pilot
Author(s) James Amphlett
On-Site Speaker (Planned) James Amphlett
Abstract Scope Nordic Salt Cycle has developed a molten salt-based process for selective recovery of critical metals from complex secondary and primary resources. This presentation will report early pilot-scale results from processing LIB black mass, tracking scale-up from gram to kilogram and pilot. The process uses a molten ionic medium to selectively reduce Ni and Co to a metallic intermediate, while retaining Li, Mn, Fe, Al, C and fluorine in separable oxidised or salt-soluble forms. Pilot data will be discussed in terms of feedstock tolerance, metal recovery, product purity, lithium recovery, impurity rejection, and operational challenges encountered during scale-up. Although the current process is not electrolytic, electrochemical concepts are central to understanding our process chemistry. Electrochemistry is also core in the design of future processes, targeting other feedstocks such as magnets, electronic waste and ores; how we use this will be presented, as well as early data on future process feeds.
Proceedings Inclusion? Planned:
Keywords Copper / Nickel / Cobalt, Extraction and Processing, Recycling and Secondary Recovery

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Rotating Porous Cathode Electrolytic Cell for Quasi-Continuous, Sustainable Iron Powder Production from Copper Smelting Dust
Carbon Emissions Assessment of Steelmaking Routes for 40Cr Steel
Closed-Loop Electrochemical Extraction and Recovery of Critical Minerals Using Low-Cost Open-Source Ion Exchange Membranes
Decarbonizing metal extraction through molten salt electrolysis with non consumable anodes
Electrometallurgy for Lithium Extraction and Processing
Electrons as Reductants: Transforming Metal Production through Electrometallurgy
Engineering Transition Metal Oxide Electrode for Direct Lithium Extraction from Aqueous Brines
Evidence of Silicon Production from Fluxed End-of-Life Photovoltaic Glass via Molten Oxide Electrolysis
High-Temperature Molten Salt Electrolysis for Sustainable Small-Molecule Chemical Synthesis
Liquid-Metal Bipolar Membrane for Electrochemical Recovery of Critical Metals in Molten Salts
Molten Salt Electrolysis for Iron Production: Progress Toward Decarbonized Ironmaking
Nordic Salt Cycle – Scaling a Molten Salt Process for Critical Mineral Recovery to Pilot
Recovery of Valuable Metals From Secondary Resources Using Molten Oxide Electrolysis
Thermodynamic and Experimental Investigation of In-Furnace Recycling of Electric Arc Furnace Dust
Three-Layer Electrorefining of Liquid Zn and Pb Held on/in Porous Holding Materials in Molten Chlorides

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