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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Tribology: Advances in Friction, Wear and Lubrication of Interfaces
Presentation Title Influence of Interlayer Dwell Time on Reciprocating Wear Behavior of WAAM-Fabricated Inconel 625
Author(s) Rajnish Mishra, Murshid Imam, Nimai Haldar, Yeni Usha
On-Site Speaker (Planned) Rajnish Mishra
Abstract Scope Inconel 625 walls were fabricated using Wire Arc Additive Manufacturing (WAAM) with interlayer dwell times of 10 s, 60 s, and 90 s to investigate the influence of thermal accumulation on wear behavior. Ball-on-disc reciprocating wear tests were performed under dry sliding at normal loads of 15 N, 25 N, and 35 N. The coefficient of friction (COF) ranged from 0.55 to 0.72, with lower dwell time samples showing reduced COF and wear loss due to refined microstructures and higher hardness. At 90 s dwell and 35 N load, the highest wear loss (~2.8 mg) and adhesive wear were observed. In contrast, 10 s dwell samples exhibited minimal wear (~1.2 mg) with dominant abrasive mechanisms. SEM and EDS analyses revealed oxide formation and material transfer on worn surfaces. The study demonstrates the role of dwell time in controlling microstructure and enhancing tribological performance in WAAM-fabricated Inconel 625 components.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Characterization, Mechanical Properties

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How Tribology Plays a Crucial Role in Leveraging Additive Manufacturing for Space Applications?
Influence of Interlayer Dwell Time on Reciprocating Wear Behavior of WAAM-Fabricated Inconel 625
Investigating the Effects of Arctic Environmental Conditions on the Tribology of Transition Metal Nitride Coatings
Macroscale Superlubricity of Graphene-like coatings on selected metallic substrates
Nanoparticle and MXene Lubricant Additives for Reduction of Friction, Wear and Electrical Discharge Damage
Optimizing Alloy Design using Machine Learning
Shining light on the mechanochemistry of catalytic alloys and ionic liquids using in-situ methods
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Structural Superlubricity: Why and How Does It Work under Ambient Conditions?
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Wear Behaviours of Cold-Spray CoCrFeNiMo0.5 High-Entropy Alloy Coatings up to 1000 °C
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