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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Advances in Pyrometallurgy: Pyrometallurgical Off Gas Handling, Processing and Cleaning
Presentation Title Fluid-Dynamic Modeling and Operational Assessment of the Reactor in the Sulfuric Acid Plant of the Ilo Copper Smelter
Author(s) Alvaro Jara, Bryan Ceron, Jose Marquez, Telesforo Marquez
On-Site Speaker (Planned) Alvaro Jara
Abstract Scope In recent years, the increase in productivity and the extension of campaign durations at the Ilo copper smelter have underscored the need for improved control of high-criticality equipment. Among these units, the reactor of the sulfuric acid plants—particularly the first stage of the converter—is of special relevance, as it directly receives the gas stream from the pyrometallurgical processes. This study presents a fluid-dynamic modeling approach aimed at evaluating the two main mechanisms responsible for reactor deterioration, manifested as increased pressure drop: thermal degradation and particle accumulation. The model is validated using experimental plant data, and potential mitigation strategies are proposed to reduce these effects and extend the intervals between screenings.
Proceedings Inclusion? Planned:
Keywords Modeling and Simulation, Extraction and Processing,

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Basic Overview of the Slag Foaming Phenomenon in Electric Arc Furnace Steelmaking
Advanced Design of Post-Combustion and Drop-Out Chamber for Optimal Emission Reduction in TRF (Tilting Refining Furnace) Copper Refining Plants
Effects of Impurities on Sulfuric Acid Catalyst: An Experience-Based Perspective.
Fluid-Dynamic Modeling and Operational Assessment of the Reactor in the Sulfuric Acid Plant of the Ilo Copper Smelter
Hybrid Modeling for Gas Cleaning Optimization in Non-Ferrous Furnace Systems
Off-Gas Processing for Sustainable E-Waste Recycling at Aurubis Richmond
Pre-Reduction Concepts for Manganese Ferroalloys Production
Prediction and Dynamic Scheduling of Off-Gas in Iron and Steel Enterprises: Trends and Challenges
Pyrometallurgical Off-Gas Handling: Innovations for Designing Gas Cleaning Plants
Research on Integrated Recycling and Utilization Technology of CO in Sintering Flue Gas
Smelter Off-Gas Systems: Evolving Practices, Design Strategies and Operational Enhancements From Recent Projects
Testwork-Driven Off-Gas Systems Design for Novel Pyrometallurgical Applications
The Impact of Secondary and Recycled Feeds on Waste Heat Boilers
The ISASMELT™ Technology Development Path to Becoming the Cleanest Base Metal Smelting Technology

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