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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Circular Metallurgy: Design, Technology, Application
Presentation Title Color-Enhanced Optical Sorting of Mixed Post-Consumer Aluminum Scrap
Author(s) Katherine Rader, Aashish Rohatgi, Qiang Dai, Brian Stapleton, Albert Lipson, Mert Efe
On-Site Speaker (Planned) Katherine Rader
Abstract Scope Shredded post-consumer aluminum scrap streams contain a mixture of cast and wrought pieces with significantly different compositions, making it difficult to control the chemistry of recycled aluminum alloys. Most mixed scrap is therefore downcycled into low-value cast aluminum parts. While it is currently possible to sort scrap by chemistry, these technologies are not always economically viable. In this work, we developed low-cost, high-throughput method to sort aluminum scrap pieces by alloy family. We applied a chemical treatment to post-consumer scrap pieces to produce distinguishable colors. This enabled an optical sorting system to separate cast and wrought scrap pieces with >95% accuracy. We also developed a chemical treatment to produce identifiable colors for wrought aluminum alloys families, such as 5xxx and 6xxx. This low-cost, color-enhanced optical sorting method has the potential to enable a circular supply chain in which post-consumer aluminum scrap can be recycled back into high-value wrought products.
Proceedings Inclusion? Planned:
Keywords Aluminum, Recycling and Secondary Recovery, Other

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Advances in Hydrogen-Based Plasma Reduction for Sustainable Metal Production
Aluminum alloy products, recycling, and the circular economy
CALPHAD-Based High-Throughput Investigation of Fe-Containing Intermetallic Formation in Al–Si–Mg–Fe–Mn–Cr Alloys for Aluminum Recycling
Closing the Loop: Maximizing Recycle Content and Decarbonization of Apple Alloys
Color-Enhanced Optical Sorting of Mixed Post-Consumer Aluminum Scrap
Design and Application on New Generation of Green Low-Carbon Steel Manufacturing Process
Design Sustainable Al-BASED AlFeMgSi Alloys with High Ductility with the aid of high throughput thermodynamic calculations
Engineering Artificial Minerals for Advanced Lithium-Ion Battery Recycling
First Investigation of Recycling-Induced Changes in Yield Point Elongation Behavior of Near-Interstitial-Free Steels
Hot tearing resistance of recycled aluminum 6061 alloy with various Fe contents
Metallic foams by solid-state consolidation of machining chips
Modeling Microstructure Evolution of Lithium-containing Phases Based on the Maximum Entropy Production Principle
Multiscale simulation of lithium-bearing phase solidification from lithium-ion battery slags
New Strategies to Advance Recycling, Energy Efficiency, and Circular Metallurgy in Aluminum Production and Processing
Optimisation of aluminum alloy grade system to facilitate mixing and recycling
Plasmas, Plants and Partnerships: Enabling Fusion Energy Through Circular Metallurgy
Process-Scale Circularity in Metal Additive Manufacturing: Repurposing Off-Specification M789 LPBF Powders
Recycling of Waste Titanium Powder for Additive Manufacturing: A Circular Supply Chain Framework and Life Cycle Assessment
Study on Cold-Solidified Pellet Preparation and Application Technology
Sustainable practices to alloy molten aluminum using powders, master-alloys, tablets, and scraps during batching processes
Ultra-fast High Temperature Sintering (UHS) of Ion Conductors and Beyond

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