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Meeting MS&T25: Materials Science & Technology
Symposium 2025 Undergraduate Student Poster Contest
Presentation Title SPU-4: Non-Destructive Testing Methods for Applications in Metal 3D Printing
Author(s) Jonathan B. Amirault
On-Site Speaker (Planned) Jonathan B. Amirault
Abstract Scope Cold spray deposition is a solid-state metal additive manufacturing process that has found use in military and commercial applications. To identify defects in deposits made from cold spray, traditional microscopy offers a view inside a 3D printed part. However, destructive methods requiring metallographic preparation are not always favorable. Here, we analyze the viability of two non-destructive testing methods for use with cold spray deposits, ultrasonic testing and eddy current testing, to understand their potential use case in identifying common defects in cold spray. Through this study, it was determined that ultrasonic testing excels at visualizing large internal defects, while eddy current testing was effective measuring some material properties of the deposit and detecting smaller defects. These non-destructive testing methods will allow for future applications in cold spray technology that will enhance the field of additive manufacturing.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

SPU-10: Bactericidal and Dissolution Properties of Lithia-Borate Glass-Polymer Composites
SPU-11: Cold Sintering of Limestone Mining Waste
SPU-12: Exploring the Possibilities of Aluminophosphate Materials for Long-Term Storage of Radioiodine
SPU-13: Influence of Heterovalent Doping on Tetrahedral N Interstitial Formation inDilute GaAsN Alloys
SPU-14: LZ45P Glass Durability Study
SPU-15: Mechanical Properties of Nichrome Fiber Reinforced Magnesium Aluminate Spinel
SPU-16: Particle Size-Controlled Densification of Ultra-High Temperature Ceramics
SPU-17: Quantification of Gas Separation in Kaolinite Clay Membranes for Hydrogen Gas Filtration
SPU-18: Structural Characterization of Nd₂Ti₂O₇ (NTO), A High Temperature Ferroelectric
SPU-19: Synthesis of Doped ZnO Varistor Nanoparticle for Enhanced Electrical Properties
SPU-1: Detection of Lifecycle Deviation from Fabrication to Produced L-PBF Part
SPU-20: Bridging Magnetic and Electric Domains: Developing Design Principles for Hybrid Magnetoelectric Materials
SPU-21: Computer Vision Morphological Analysis of Metal Powders via Scanning-Electron Micrographs
SPU-22: Filament Attribute Comparison
SPU-23: Flow Induced Crystallization of Polyethylene Grafted Nano Particles
SPU-24: Gallium Oxide for Use as a Ultra Wide Band Gap Semiconductor
SPU-25: Maximizing Size-Misfit Cation Solubility in Rock Salt High-Entropy Oxides
SPU-26: Mechanical Behavior of a Unique B2 Medium-Entropy Alloy
SPU-27: Probing the Elastic and Plastic Anisotropy of Single-Crystal Superalloys Using Nanomechanical Testing
SPU-28: Understanding Transport Properties Below Tc in Topological Superconductor CuxBi2Se3
SPU-29: A Microstructural Analysis of Friction Stir Processed Ferrous Alloys
SPU-2: Industrial Black Hills Minerals: Characterization for Application in Ceramic Additive Manufacturing
SPU-30: Effect of Heat Treatment on HSLA Steel
SPU-31: Computational Studies of Amorphous Silicon Dioxide as an Anode Material for Lithium-Ion Batteries
SPU-32: Development of a New CALPHAD Database for the Fe-Ni-P System
SPU-33: Stabilizing Altermagnetism in FeSb2 via Strain
SPU-34: Ligand Shell Density Controls Photoinduced Detachment in Colloidal CdSe Quantum Dots
SPU-36: Role of Annealing in Improving the Quality of PMMA-Transferred Monolayer MoS₂
SPU-37: Self-Assembled Monolayers as a Tunneling Barrier in Metal-Insulator-Metal Diode for Nanoparticle Optical Rectenna
SPU-38: Surface Modification of Ti3C2Tx MXenes with Organic Ligands
SPU-39: Tools for Modeling the Self-Assembly of DNA-Coated Pentatwinned Nanorods
SPU-3: Intermediate-Temperature Oxidation Behavior of CoCrNi Additively Manufactured Alloys
SPU-40: Thermal Conductivity Measurements of High Temperature Fluoride and Chloride Salts
SPU-41: Selective Electrodeposition of Nickel and Cobalt Using pH-Dependent Chelating Agents
SPU-4: Non-Destructive Testing Methods for Applications in Metal 3D Printing
SPU-5: Validating Indentation-Based Techniques as a Rapid Method for Assessing Additively Manufactured Metals
SPU-6: Synthesizability Evaluation of Copolymers Using Transformers
SPU-7: Characterization of Poly(Ethylene Glycol) Diacrylate (PEGDA) Hydrogels for Vitreous Substitutes
SPU-8: Engineering a Non-Antibiotic Biomimetic Nano-Urchin for Broad-Spectrum and Long-Acting Antibacterial Spraying
SPU-9: Evaluation of Antioxidant-Loaded Nanoparticles in PEG-Based Hydrogel for Post-Operative Ocular Care

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