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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium In Tribute to Robert Wagoner: A Pioneer in Metal Forming and Constitutive Modeling
Presentation Title G-24: Crystal Plasticity Modeling for As-Printed Ni-Based Superalloys
Author(s) Hyeongseo Kim, Myoung-Gyu Lee
On-Site Speaker (Planned) Hyeongseo Kim
Abstract Scope While additive manufacturing (AM) is expanding the application of nickel-based superalloys, predicting their properties remains challenging due to complex microstructures. This study, therefore, predicts the mechanical properties of a polycrystalline IN939 alloy fabricated by Laser Powder Bed Fusion (L-PBF) using crystal plasticity (CP) modeling. A temperature-dependent model was established by simulating uniaxial tensile loading at 298K and 923K with an activated flow rule, incorporating dislocation density-based hardening and grain boundary refinement as key mechanisms. Microstructural features observed via EBSD and SEM—such as crystal orientation, grain morphology, porosity—were explicitly represented in a representative volume element (RVE). Implemented via the Crystal Plasticity Finite Element Method (CPFEM) in ABAQUS, the model was optimized to predict the mechanical properties of as-printed IN939. Its validity was successfully confirmed using materials produced with different process parameters, showing excellent predictive accuracy across the temperature range.
Proceedings Inclusion? Planned:
Keywords Additive Manufacturing, Computational Materials Science & Engineering, Modeling and Simulation

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Activating Multiple Deformation Modes for High Strain Hardening in Additively Manufactured Ti-Alloys
Characterization of Thermomechanical Microstructure Evolution in Aluminum Alloys Under High-Temperature Deformation
Cold Forming of a 2.0 GPa Auto Door Beam by Using the Roll-Stamp Forming Technique
CPFEM Analysis of Deformation Mode Interactions Influencing Anisotropy and Yield Point Phenomenon in Commercially Pure Titanium Sheets
Development of Optimized Pattern in Sheet Metal for High In-Plane Crush Resistance
Dislocations and Bonding With Rob Wagoner
Dislocation/Grain Boundary Interactions Investigated by In Situ High Resolution Electron Backscatter Diffraction and Multiscale Modeling: Influence of Geometric Parameters
G-24: Crystal Plasticity Modeling for As-Printed Ni-Based Superalloys
High Strength 6xxx Aluminum Sheet With Reduced Carbon Footprint for Hot Stamped Automotive Components
Hybrid Modeling for Aluminum Materials With Applications to Deep Drawing
Improving the Constitutive Modeling of AA2618 Through Strain Rate Jump Testing and Parameter Optimization
Inelastic Behavior of Additively Manufactured Metallic Materials: Characterization, Engineering Scale Constitutive Modeling and Validation
Influence of Complex Strain Paths on Springback in AA 6016-T4: Insights From Experiments and Crystal Plasticity Modeling
Interfacial Plasticity of Proton-Irradiated Metals
Laser-Assisted Roll Forming of a 2 GPa Ultra-High Strength Steel
Lessons From Rob Wagoner, My Personal Story
Modeling of Anisotropic Hardening at the Meso- and Macro-Scale
Optimization of a Biaxial Cruciform Specimen of Aluminum 6000 Series Alloys
Pressure-Supported Tube Compression Forming of One-Piece Long Rail for Automotive Applications
The Role of Dislocation-Plasticity in Nano-Structural Metals
The Role of Grain Boundaries in the Development of Internal Stresses in Metals
Towards Room-Temperature Forming of Magnesium Sheet Alloys
What Does Uniaxial Tension Tell Us About Deep-Drawability of Sheet Metal?

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