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Meeting MS&T25: Materials Science & Technology
Symposium Additive Manufacturing: Development of Powders
Presentation Title Mechanonanosynthesis - Rapid Alloy Powder Development
Author(s) Edward A. Laitila
On-Site Speaker (Planned) Edward A. Laitila
Abstract Scope Mechanonanosynthesis (MNS) is a unique powder milling process, based off mechanical alloying, whereby in situ molecular cracking and chemical reactions with the volume fraction of these hard nuclei sized products controlled simply by the processing time. More important, these powders have very high internal energy, are homogenous on the powder particle scale, with nuclei sized phase transformations, producing a powder form ideal for direct additive manufacturing. Several systems have been explored and preliminary consolidation using traditional powder consolidation techniques of cold, followed by hot isostatic pressing consistently resulted in nanometer microstructural features. The possible systems and products that can be produced by this MNS process are virtually limitless as highlighted by several systems. The unique MNS processing produces homogeneous spherical-like tens of micron-sized powder particles and combined with additive manufacturing may provide for very rapid alloy development with extremely fine-scale microstructures accessing a wide range of “engineered” materials.

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Development of Refractory Spherical Powders by Plasma Technique
Gas Atomization and Additive Manufacturing of Nb-W-Zr Alloy
Gas Atomization and Printability Screening of Niobium Alloys via Electron Beam Melting
Gas Atomization and Processing of a Co-Cu Based Immiscible Alloy Feedstock
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Investigating Process Parameters of WA IN740H in PBF-LB
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Microstructure Evolution, Mechanical Behavior, and Additive Manufacturing Processability of Novel Mo-Si-B Alloys
Powder Behavior Simulation for Enhanced Processability and Flowability in Metal Additive Manufacturing
Production of Additive Manufacturing Compatible Powders of Multi-Principal Element Alloys Via Ultrasonic Atomization
The Art of Precision Atomization: Crafting Better Powders for Additive Manufacturing
Thermal Processing of Virgin Ti-6Al-4V Powders to Enhance Cold Spray Deposition
TiC Surface Functionalization of AA2017 Powders for L-PBF: Influence of TiC Particle Size and Concentration
Ultrasonic Atomization of Refractory Medium Entropy Alloys Powders
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