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Meeting 2026 TMS Annual Meeting & Exhibition
Symposium Alumina & Bauxite
Presentation Title Innovative Recovery of Smelter-Grade Alumina from Production Line Dust
Author(s) Jose Carlos Fogo Junior, Juacir Bueno de Camargo Junior
On-Site Speaker (Planned) Juacir Bueno de Camargo Junior
Abstract Scope The aluminum industry faces the continuous challenge of improving resource efficiency. One of the persistent problems is the accumulation of alumina-rich dust under production lines, commonly referred to as production line alumina dust. This material, historically classified as waste, contains significant recoverable fractions of smelter-grade alumina. TGA Tech Gestão Ambiental has developed an industrial process capable of treating 60,000 tons/year of this material. The process achieves a recovery of 75% smelter-grade alumina, 10% electrolytic bath suitable for reuse, 14% contaminated bath and less than 1% is waste. This results in 99% total material recovery by mass. In addition to operational gains, this solution contributes to reducing environmental impacts throughout the aluminum value chain, from bauxite mining to smelting. According to industry estimates, pot room dust losses can represent 0.5% to 1.5% of the alumina input to smelters, which equates to more than 500,000 tons/yar of recoverable alumina worldwide.
Proceedings Inclusion? Planned: Light Metals
Keywords Recycling and Secondary Recovery, Sustainability, Aluminum

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

A Novel Route to Phase-Controlled High-Purity Alumina from Anorthosite via Single-Step Calcination
Analysis of Alumina by X-Ray Florescence, XRF - New XRF Elements ISO Standard for Pressed Pellets to Complement Excisting ISO 23201 for Glass Beads and Preserving the Calibration
Application of Fuzzy Logic in the Control of an Aluminum Oxide Calciner
Applications and technologies for bauxite residue in Brazil and worldwide: A literature review
Bauxite Residue Valorization
Decarbonization in the Context of Processing Jamaican Goethitic Bauxite
Decarbonization of the Bayer Process – A Technical and Economic Analysis of Refinery Electrification
DEVELOPMENT OF SYENSQO’S AQUEOUS CRYSTAL GROWTH MODIFIER (CGM) WITH OXALATE STABILIZATION PROPERTY FOR BAYER PROCESS
Development, Construction, and Long-Term Monitoring of Heavy Traffic Pavements Made with Concrete Containing Bauxite Residue
Enhancing Reliability and Efficiency in Bauxite Mining through Event Historians, Machine Learning and Artificial Intelligence
Extracting Critical Minerals from Recycled Wastes
Field and laboratory evaluation of bauxite residue partial neutralization with gypsum
From Lab to Industry: Iron and Heavy Metal Removal from Bauxite via Flash Joule Heating-Chlorination
From Manual Routine to Automated Efficiency: A Case Study in Operational Optimization
Governance for the Bauxite Residue Disposal Areas in Jamaica
Importance of Liquor Causticity as a Control Measure for High Silica Level in Pregnant Liquor after Low Temperature Digestion
Innovative Energy Recovery: Enhancing Gas Yield Via Synergistic Co-pyrolysis of Bauxite Residue, Biomass, and Refuse-Derived Fuel (RDF)
Innovative Recovery of Smelter-Grade Alumina from Production Line Dust
Innovative Surface Coating Agents for Scale Inhibition in Precipitation Tanks
Methodological Shift in Particle Size Distribution Analysis of Aluminum Hydroxide
MgO addition to Pregnant Liquor as an alternative approach to Improve Product Hydrate Whiteness.
Modelling, analysis and optimization of FCB Flash calciner
Numerical Study of the Effect of Scale on Heat/Mass Transport and Conversion in Alumina Calcination with a Lab-Scale Reactor for Net-Zero Conditions
Optimization of a Low Temperature Jamaican Bayer process operation for Gallium Extraction
Optimizing Bauxite and Alumina Business System Tools with NLP and Unsupervised Learning in Lean 4.0
Red Mud Reimagined: Circular Recovery of critical minerals from Bauxite Residues
Research Progress on Lithium Resource Recovery in Aluminum Smelting Process
Resin-Free Gallium Refining
Role of TiO₂ Sulfuric Acid Waste in the Comprehensive Utilization of Red Mud
Secondary Nucleation and Metastable Zone Width in Aluminium Hydroxide Crystallisation
Study on reaction behavior of sulfur in roasted desulfurized concentrate
Surface electrical properties of ultrafine aluminum hydroxide
Techno-economic Assessment of Steam Recovery from Calcination and Bayer circuit using Multi-stage MVR
Technosols for Bauxite Mine Rehabilitation: Fertility and Biological Monitoring
Tecno-Soil: a sustainable alternative for bauxite beneficiation and environmental rehabilitation
The Influence of Hydrodynamics in the Bayer Process on the Features and Properties of Aluminium Trihydrate
Thermal Energy Consumption and Carbon Foot Print Reduction in Gas Suspension Calciners Pungkuntran Jaganathan Global Product Line Manager, FLSmidth Private Limited, City, India Corresponding author: jp-in@flsmidth.com
THERMODYNAMIC AND TECHNO-ECONOMIC ASSESSMENT OF OCEAN THERMAL ENERGY CONVERSION (OTEC)
Toward Sustainable Utilization of Bauxite Residue: Large-Scale Laboratory Investigation
Ultrafine Bauxite Recovery by Column Flotation
Valorization of Aluminum Foil Scrap through Energy Production and High-Purity Alumina Recovery

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