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Meeting MS&T25: Materials Science & Technology
Symposium Understanding Corrosion-Related Cracking
Presentation Title Study of the Role of Hydrogen in the Cold-cracking of As-cast 7xxx Aluminum Alloys
Author(s) Jason Kramer
On-Site Speaker (Planned) Jason Kramer
Abstract Scope During the production of the 7xxx-series of aluminum alloys employed in the aerospace industry, cast ingots experience high levels of mechanical stresses, which can result in cold cracking after solidification. While cold cracking is attributed to brittle phases in the as-cast structure, the presence of hydrogen in the alloy and water on the surface of these ingots suggests that hydrogen embrittlement may play a role. As-cast 7xxx Al samples from cold-cracked and non-cold cracked ingots were tested for both tensile and fracture toughness properties. For comparison, additional samples were exposed to 100 °C water to promote hydrogen evolution, then tested within two hours of exposure to minimize hydrogen diffusion out of the matrix. The as-cast samples demonstrated a combination of brittle and ductile fracture, with brittle fracture following secondary phases. The impact of hydrogen exposure on ductility and fracture toughness will be explored.

OTHER PAPERS PLANNED FOR THIS SYMPOSIUM

Effect for hydrogen embrittlement and sulfide stress cracking in HSLA carbon steel when exposed to H2S environments
Effect of deposit chemistry on the stress corrosion cracking susceptibility of CMSX-10 at 550°C and 700°C
Environmentally Assisted Cracking in Ni-based Superalloys
First Experimental Evidence of Liquid Metal Embrittlement of Two Titanium Alloys by Lithium
Impact of alloy composition and liquid chemistry on cracking susceptibility of fusion candidate structural materials in liquid lithium
Influence of Cold Work on Environmentally Assisted Cracking of a Single Crystal Nickel Based Superalloy CMSX-4
Influence of crack environment pH on Corrosion Fatigue Crack Growth in Aerospace Aluminum Alloys
Misch Metal-Induced Corrosion Resistance Enhancement in Ti-Based Amorphous Powders
Phase-Field Modeling of Oxidation and Cracking in Environmental Barrier Coatings
Pre-crack Degradation Pathways of NaCl-assisted Hot Corrosion of a 2nd Generation Ni-based Superalloy
Predicting Environmentally Assisted Fatigue Crack Growth in AA7075 Using Machine Learning Approaches
Reduced graphene oxide as a protection layer for Al
Study of the Role of Hydrogen in the Cold-cracking of As-cast 7xxx Aluminum Alloys
Understanding Pit Morphological Features that Initiate SCC in SS304H used for Nuclear Waste Storage Canisters
Understanding the ability of combined effects corrosion fatigue accelerated testing to properly reflect in-service performance for aerospace Al alloys
Understanding the effect of tempering on sulfide stress cracking response in high-strength casing steel
Understanding the Role of Microstructure on the Sub Critical Crack Growth Rate and Crack Path in Pipeline Ferritic Stainless Steels
Understanding the Role of Microstructure on the Sub Critical Crack Growth Rate and Crack Path in Pipeline Ferritic Stainless Steels

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